Owner's Manual Model TG72K12 - AIR-COOLED GASOLINE ENGINE GENERATOR SET
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PREFACE Thank you for purchasing products from EASTERN TOOLS & EQUIPMENT, INC. We appreciate your business. The following manual is only a guide to assist you and is not a complete or comprehensive manual of all aspects of maintaining and repairing your generator. The equipment you have purchased is a complex piece of machinery. We recommend that that you consult with a dealer if you have doubts or concerns as to your experience or ability to properly maintain or repair your equipment. You will save time and the inconvenience of having to go back to the store if you choose to write or call us concerning missing parts, service questions, operating advice, and/or assembly questions. Our gasoline generators have some of the following features: .Lightweight construction .Air cooled .Four-stroke gasoline internal combustion engine .Recoil starter .Large fuel tank .Automatic voltage stabilizer .NFB circuit protector .AC outputs .Low oil level sensor Battery not included: Some brands you can use Champion 94b1, JBS 12N9-4B-1, MOTOCROSS M2290B, NAPA 740-1869, POWERSONIC CB9-B The ETQ air-cooled gasoline generators are widely used when electrical power is scarce. Our generators provide a portable mobile solution in supplying power for field operations during project construction. This manual will explain how to operate and service your generator set. If you have any questions or suggestions about this manual, please contact your local dealer or us directly. Consumers should notice that this manual might differ slightly from the actual product as more improvements are made to our products. Some of the pictures in this manual may differ slightly from the actual product as well. Eastern Tools and Equipment, Inc. reserves the right to make changes at any time without notice and without incurring any obligation.
TABLE OF CONTENTS Page TECHNICAL SPECIFICATIONS AND DATA 1 EQUIPMENT DESCRIPTION & KNOWING YOUR GENERATOR 2 PACKAGE CONTENTS 3 Assembly 4 Instruction for the use of lifting bracket. 5 AUTO THROTTLE CONTROL SWITCH 6 Instruction for the use of RV adapter 6 Battery Assembly Procedure 7 SAFETY PRECAUTIONS 8 Electric shock and short circuit 8 Prevention from accidental burns 8 Refueling precautions 8 Engine safety precautions 9 Generator safety 9 PREPARATION BEFORE OPERATION 9 Engine oil 9 Air cleaner 11 GROUNDING THE GENERATOR 12 OPERATING THE GENERATOR 12 Starting the engine 12 Connecting electrical loads and electrical capacity 13 Stopping the engine 14 RECEPTACLES 15 MAINTENANCE 16 Cleaning the generator 17 Spark Plug 17 Storage 18 TROUBLESHOOTING 19 WIRING DIAGRAM 20 PART LISTINGS 21 Exploded Generator View 21 Crankcase 23 Push rod & Valve Rocker 24 Cylinder Head & Cylinder Head Cover Assembly 25 Crankcase Cover Assembly 26 Crankshaft, Piston & Tie-Rod 27 Carburetor Assembly & Air Cleaner Assembly 29 Flywheel & Recoil Starter 29 Ignition Coil 32 Regulating Control System 32 Starting Motor Assy 33 LIMITED WARRANTY 34 PRODUCT REGISTRATION CARD 34
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com TECHNICAL SPECIFICATIONS AND DATA TG8250/TG72K12 Engine Type 4-stroke, Air-cooled, OHV Displacement 420 cc(23.74 cu in) Bore × Stroke 88×64 mm (3.5×2.5 in) Max.Output 9.56 KW (13Hp)@ 3600 r/min Max.Torque 2.7 kg-m(19.5 ft 1b)@2500rpm Fuel Unleaded Fuel Tank Capacity 24.32 Liters(6.42 gal) Operation Hours 10Hrs @ 50% load Engine Oil SAE 10W-30 or equivalent motor oil Engine Oil Capacity 1.0L (33.8 Ounces) Engine Start Pattern Manual start / Electric Start Generator Type Synchronous generator Phase Single Power Factor Cos θ = 1.0 AC Output Voltage 120V/240V AC Output Frequency 60Hz AC Output Max Power 8250 ± 10% Watts AC Output Rated Power 7250 ± 3% Watts T.H.D < 5% Noise Level 70 dB @ 7m Product Weight 99 kg(218 lbs) Product Dimensions 78.0×80.5×71.5 cm (30.71 x 31.69 x 28.15 in) *Add oil to the engine when the “Oil Warning Light” is on. *Engine might stop and may incur damage if oil is too low. **Please refer to page 15 for receptacle power ratings. 1
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com EQUIPMENT DESCRIPTION & KNOWING YOUR GENERATOR Please read this manual and follow the procedures covered in this manual. Become familiar with the generators functions, applications, and limitations. Below is a diagram of the locations of the various controls and functions of the generator ILLUSTRATION OF CONTROLS (1) (2) (28) (3) (27) (4) (5) (26) (6) (7) (25) (8) (24) (9) (10) (23) (11)、(12) (13) (22) (21) (19) (20) (18) (17) (16) (15) (14) (1) FUEL TANK CAP (15) RUN TIME METER (2) MUFFLER COMP (16) AUTO THROTTLE SWITCH (3) CIRCUIT BREAKER(30A) (17) CAP ASSY,OIL FILLER (4) CIRCUIT BREAKER(30A) (18) BOLT,PLUG,DRAIN (5) SWITCH ASSY.,PANEL(32A) (19) OIL INDICATOR LIGHT ASSY (6) 240/120V LOCKING RECEPTACLE L14-30 (20) STAY ASSY (7) LUG GROUND (21) PUSHBUTTON ELECTRICITY STARTUP SWITCH (8) 3-POLE RECEPTACLE L5-30R (22) STAND ASSY (9) 120V RECEPTACLE 5-20R (23) STARTER ASSY,RECOIL (10) FROTH WHEEL 10" (24) AIR/C ASSY (11) WASHER,SPRING 12MM (25) COCK ASSY.FUEL (12) NUT,FLANGE M12 (26) CHOKE SET ASSY (13) BATTERY KICKSTAND (27) TANK COMP,FUEL (14) CIRCUIT BREAKER(20A) (28) FRAME ASSY WARNING: DO NOT exceed the generator’s wattage/amperage capacity. Our products are continuously being changed and improved. Every effort has been made to ensure that information in the manual is accurate and up to date. However, we reserve the right to change, alter or otherwise improve the product and this manual at any time without prior notice. 2
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com PACKAGE CONTENTS Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator. If you are missing components DO NOT RETURN TO STORE, please call (888)908-6200 for customer service. Order No. Name Qty 1 Air-cooled generator set 1 Tool Kit: Flat Head Screwdriver Spark Plug Wrench 2 Wrench, 8×10,17×19 1 Bottle Wire SWITCH PLUG Assembly Kit: 3 1 Wheel (2 pcs) Assembly Kit: 4 1 Wheel Kit Hardware Assembly Kit: 5 1 Generator Foot (2 pcs) etc. Assembly Kit: 6 1 Handle 吊钩 Suspend 7 1 Conveyance Suspend 8 Owner’s manual 1 3
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com ASSEMBLY Nut U-Bolt Washer Axle Nut Wheel Bolt+Nut Foot 4
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com Handle Bar Assembly BOLT ·Secure the bracket bolt and nut. ·Make sure that the bracket is nicely tightened down. ABNORMITY ·Place the handle bar into the bracket. ·Secure with a bolt and nut NUT IMMOBILITY PIECE HANDLE PIPE Instruction for the use of the lifting bracket. The lifting bracket is for lifting the generator which Step 3: Move it to the middle of the frame. (See is described in the instruction manual, and it can below picture) bear 3 to 3.5 times the net weight of the generator. Operation process: Step 1: Take the lifting bracket attachment out of the box and then enter it from the end of the frame (see below picture). Step 4: Lift the generator slowly. Step 2: Move it towards the middle of the frame (please note it does not interfere with or scratch the fuel tank). (See below picture) Step 5: Remove the lifting bracket by following (step 3→step 2→step 1) and then fasten it on the frame as standby. 5
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com AUTO THROTTLE CONTROL SWITCH When using the generator, leave the AUTO THROTTLE CONTROL SWITCH (ATC) in the “ON” position; as soon as no output is need, engine will go into idle speed thus save fuel. As soon as, power is need, engine will operate as normal again. Photo of “ON” position: Auto Throttle Switch Instruction for the use of RV adapter To use the attachment, the RV adapter is located in the attachments box. The adaptor should always be coupled to the 3-pin receptacle (L5-30R) for the use of customers. 6
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com Battery Assembly Procedure STEP 4 STEP 1 (+) (+) () BOLT+NUT STEP 5 BOLT () STEP 2 STEP 6 OK STEP 3 BOLT 7
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com SAFETY PRECAUTIONS ELECTRIC SHOCK AND SHORT CIRCUIT In order to ensure safety for the consumer, Be sure to notify the utility company when using please carefully follow instructions on being the generator for backup power. Use approved careful with the generators. transfer equipment to isolate the generator from electric utility. In highly conductive area such as Operate the generator ONLY outdoors. Never metal decking or steel work, use a ground run the generator indoors as the engine gives circuit fault interrupter. Never touch the off poisonous carbon monoxide, an odorless generator if the generator is wet. Also, never and colorless gas. Inhaling carbon monoxide touch the generator if your hand is wet. Never will cause nausea, fainting or death. Also, keep operate your generator if the weather the generator at least 3 feet away from conditions call for any type of precipitation such flammable matter for adequate ventilation. as rain, snow, or fog. PREVENTION FROM ACCIDENTAL BURNS Never touch the muffler and its cover when the engine is running. Never touch the muffler and cover after the engine has been used, as the muffler remains hot for a good period of time. REFUELING PRECAUTIONS DANGER Gasoline and its vapors are extremely Always properly ground the generator. Failing flammable. Do not smoke near gasoline and to do so can result in electrocution, particularly keep gasoline away from generator while the if the generator is equipped with a wheel kit. generator is running. When adding fuel, turn the generator off and let it cool at least 2 minutes before removing the gas cap. Loosen gas cap slowly to relieve the pressure in the tank. Fill fuel tank outdoors and never overfill the tank. 8
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com disconnecting electrical devices; make sure all devices are in the "OFF" position before disconnecting. Operate the generator on level surfaces only. Inclined surfaces reduce the effective lubrication of the engine. Do not expose the generator to excessive moisture, dust, dirt, or corrosive vapors. When storing gasoline or equipment with fuel in tank. PREPARATION BEFORE OPERATION Store away from appliances or equipment that have a pilot light or other ignition sources Before starting the generator, verify the because it can ignite gasoline vapors. following conditions. ENGINE SAFETY PRECAUTIONS ENGINE OIL Do not touch hot surfaces. Allow equipment to • Fill the engine with SAE 10W-30 engine oil fully cool down before touching. for generator use or follow the table below. After the generator has been run, the engine produces heat. The temperature of the muffler and nearby areas can reach or exceed 1600 F. Severe burns will occur on contact with skin. Do not modify the generator in any way. The generator supplies the rated voltage and rated frequency at its governed speed. GENERATOR SAFETY Never overload your generator as this can damage your generator or the electrical devices connected to it Do not start generator with electrical devices connected to it. Start the generator first and after the speed of the generator stabilizes, electrical loads can be applied to it. When connecting electrical loads, make sure • Make sure the generator is on a level the devices are "OFF" first before connecting surface and make sure the oil dipstick is on them. Keep the same concept when tight. 9
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com o Wash in solvent GASOLINE o Squeeze o Soak oil o Squeeze dry • Add unleaded gasoline and never fill the fuel tank indoors. Also, be sure to install the fuel tank cap on tight after filling. • Reinstall the air cleaner element and secure the cover by setting the cover spring. BATTERY(only for electric start models) • DO NOT overfill the fuel tank. Always allow room for fuel expansion. Never fill the fuel Charged Storage Batteries tank when the engine is running or hot. Normal Charge 20Hour Allow the unit to cool for two minutes before Voltage Type Ratein First Stage Second Stage (V) refueling. DO NOT use light a cigarette or Amp-hr Amp Hours Amp Hours smoke when filling the fuel tank. GFM-21 12 21 1.5 10~12 1.0 8~10 AIR CLEANER • Unsnap the air cleaner cover springs, and remove the air cleaner cover. • Check the air cleaner element to be sure they are clean and in good condition. • If the air filter is dirty, remove and clean the element. 10
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com GROUNDING THE GENERATOR OPERATING THE GENERATOR The National Electric Code requires that the STARTING THE ENGINE frame of generator and the external electrically Before starting the engine, verify that the conductive parts of the generator be connected engine oil is full, gasoline is full, and air Filter is to an approved earth ground. Local codes may in place. Also, disconnect any load from the AC differ and require other grounding specifications. receptacle, and turn the AC circuit breaker OFF For this purpose, please use the ground wire (Figure 1) that attaches from the frame to the generator unit. Figure 1. Disconnecting electrical devices • Turn the fuel valve to the "On" position (Figure 2). Using a No. 12 AWG (American Wire Gauge) Figure 2. Fuel Valve stranded copper wire to the frame and to an earth-driven copper or brass grounding rod provides sufficient safety against shock. However, local codes may differ. Contact a local electrician to find out specifications for grounding your generator. Note: Note: Grounding your generator is highly recommended. It helps prevent electrical shock • Place the choke lever in the “CHOKE” if a ground fault condition exists in the position (Figure 3.). generator or in faulty connected electrical devices. Also, because the generator is rotating Figure 3. Engine switch on position at high speeds, static electricity tends to buildup within the unit. Grounding helps dissipate the static electricity often building up in underground devices. • Turn the engine switch to the “ON” position (Figure 4). 11
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com Figure 4. Engine switch on position • Turn the fuel valve to the “On” position (Figure 2). • Pull the recoil starter grip lightly until resistance is felt, then pull hard.Warning: Do not allow the starter grip to snap back against the engine.Return it gently (Figure 5.). Figure 4. Recoil starting rope ·Place the choke lever in the “CHOKE” position 5 (Figure 3.). • Turn the engine switch to the “ON” position • Push the choke rod to the “OPEN” position a (Figure 4). short distance at a time over several seconds as the engine warms up (Figure 6). Figure 4. Engine switch on position ELECTRIC STARTING Before starting the engine, verify that the engine oil is full, gasoline is full, and air filter is in place. Also, • Push the choke rod to the “OPEN” position a disconnect any load from the AC receptacle, and short distance at a time over several seconds as turn the AC circuit breaker OFF (Figure 1). the engine warms up (Figure 5). Figure1 .Disconnecting electrical devices 12
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com 5 Table 1. Wattage reference chart Additional Rated Surge Tool or Appliance (Running) (Starting) Watts Watts Essentials Light Bulb – 75 watt 75 - Freezer 500 500 Sump Pump 800 1200 Refrigerator / Freezer – 18 CONNECTING ELECTRICAL LOADS AND 800 1600 Cu. Ft. ELECTRICAL CAPACITY 1/3 HP Water Well Pump 1000 2000 Heating/Cooling After starting the generator, let the engine warm Air conditioner – 10000 BTU 1200 1800 up after connecting electrical loads to it. Do not Window Fan 300 600 have any electrical loads connected before ½ HP Furnace Fan Blower 800 1300 starting the generator. Kitchen 1000 Watt Microwave Oven 1000 - Coffee Maker 1500 - Make sure all electrical devices are 60 Hz Single element electric stove 1500 - devices. Hot plate 2500 - Family Room Do not connect 50 Hz devices to the generator. DVD / CD Player 100 - Do not connect 3-phase loads to the generator. VCR 100 - Do not overload the generator. Stereo Receiver 450 - 27 “ Color Television 500 - Before beginning your work, you must verify Personal Computer w/17” 800 - that the rated (running) and surge (starting) monitor wattage for the items you will power do not Other exceed the operating capacity of the generator. Security system 180 - Please refer to the following Table (1) for AM / FM clock radio 300 - wattage / amperage ratings. Also, in order to ½ HP Garage door opener 480 520 40 Gallon electric water prolong the life of your generator, sequentially 4000 - heater add loads and allow the generator to stabilize DIY / Job Site before adding another load. Never exceed the Halogen work light 1000 - capacity of the generator. 1/3 HP Airless sprayer 600 1200 Reciprocating Saw 960 960 Estimate how many surge (starting) watts you ½ HP Electric Drill 1000 1000 will need. Surge wattage is the short burst of 7 ¼ “ Circular saw 1500 1500 power needed to start electric motor-driven 10” Miter saw 1800 1800 tools or appliances such as a circular saw or 6” Table Planer 1800 1800 refrigerator. 10” Table saw / Radial arm 2000 2000 saw 1 ½ HP air compressor 2500 2500 Note: wattages listed are only approximates. Check your electrical device for actual wattage. 13
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com STOPPING THE ENGINE • Turn the fuel valve to the "OFF" position (Figure 4). • Turn the AC circuit breaker to the "OFF" position (Figure 1). Figure 4. Figure 1. • Unplug all the electrical loads from the generator panel (Figure 2). • Figure 2. • Let the engine run at no-load for several minutes to stabilize the internal temperatures of engine and generator. • Turn the engine switch to the "OFF" position (Figure 3). Figure 3. 14
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com RECEPTACLES This generator is equipped with the following Receptacles Figure 1. NEMA 5-20R: 125 Volt, 20 Amp GFCI Duplex Receptacle Figure 2. NEMA L5-30R: 125 Volt, 30 Amp Receptacle W G Figure 3. NEMA L14-30R: 240/120Volt, 30Amp Twist Lock Receptacle X W G y Note: Please be sure to use electrical cords that support the amount of wattage being used. The electrical cords should be able to handle 30 Amps of current at 125/250 Volts. 15
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com MAINTENANCE Below is a routine maintenance schedule. (1): These items should be serviced by a dealer. (2): Every 3 years. 16
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com CLEANING THE GENERATOR Generator maintenance consists of keeping the unit clean and dry. Be sure to store the unit in a clean and dry environment, where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors. Cooling slots should always be clean and free from clogs. Note: Do not use a garden hose to clean the generator. Water can enter the fuel and intake Gap measurements system, which cause problems. In addition, if 0.7~0.8 mm (.028~.031 inches) water and dirt build up on the internal windings of the generator, the resistance of these NOTE: If spark plug needs to be replaced, use windings will decrease. NGK(or STAR) Brand: BPR6ES or F7(R)TC • To clean the generator, use a damp cloth to wipe the exterior surfaces. • Use a soft bristle brush to loosen caked on dirt of oil. • Use a vacuum cleaner to pick up loose dirt and debris. • Compressed air (not to exceed 25 psi) may be used to blow away dirt. SPARK PLUG • Remove the spark plug • Remove the carbon deposits • Check for discoloration. Standard is tan in color. • Check spark plug gap 17
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com STORAGE Figure 3. The generator should be started at least once every week. If this cannot be done and you must store the unit more than 30 days, please follow the following guidelines. Close the fuel valve: drain the fuel from the fuel tank (Figure 1). Figure 1. • Tighten the oil drain plug and fill the engine with new oil to the filter neck (Figure 4). Figure 4. • Drain the fuel from the carburetor (Figure 2). Figure 2. • Pull the starter grip carefully until resistance is felt (Figure 5). Figure 5. • Remove the oil filter cap and drain plug to drain the oil (Figure 3). • Store the generator in a clean area. 18
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com TROUBLESHOOTING IMPORTANT: If trouble persists please call our customer help line at (888) 908-6200 M-F 8-5 Central Time. Problem Cause Solution Engine switch is set Set engine switch to "on". to "off". Fuel valve is turned Turn fuel valve to "open" position. to "closed". Choke is open. Close the choke Engine is out of gas. Add gas. Engine will not Engine is filled with start contaminated or old Change the gas in the engine. gas Spark plug is dirty. Clean spark plug. Spark plug is broken. Replace spark plug. Generator is not on Move generator to a level surface to prevent low oil shutdown from level surface. triggering. Oil is low Add or replace oil. Circuit reset button is Wait for 2 minutes and push the circuit reset button to the "on" off. position. Engine runs but Bad connecting there is no If you are using an extension cord, try a different one. wires/cables. electrical output Bad electrical device connected to Try connecting a different device. generator. Generator runs but Generator is Try connecting fewer electrical loads to the generator. does not support overloaded all electrical Short in one of the devices Try disconnecting any faulty or short-circuited electrical loads. connected devices. connected. Air cleaner is dirty. Clean or replace air cleaner. 19
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com WIRING DIAGRAM 20
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com PART LISTINGS GENERATOR NUMBER PART NUMBER DESCRIPTION QTY 1 19620-188-00 CONNECTION FLAT 1 2 31120-D70-00 STATOR COMP 1 3 31150-D70-00 STATOR COVER 1 4 31130-D70-00 ROTOR,COMP 1 5 31170-188-00 GENERATOR STAY 1 6 31203-188-00 BRACKET,RR.,MOTOR(BLACK) 1 7 19512-188-00 GENERATOR FAN 1 8 31160-188-00 BRUSH ASSY 1 9 30300-190-00 VOLTAGE REGULATOR (7KW) 1 10 95701-10285-00 FASTNESS BOLT(ROTOR)10×285 1 11 95701-05016-00 BOLT,FLANGE 5×16 1 12 95701-05016-00 BOLT,FLANGE 5×16 2 13 95701-05016-00 BOLT,FLANGE 5×16 2 14 95701-05016-00 BOLT,FLANGE 5×16 2 15 92101-05235-00 FLANGE BOLT(STATOR) 5×235 2 16 94111-05000-00 FLANGE BOLT(STATOR) M5 2 17 95701-06195-00 FLANGE BOLT(STATOR) 6×195 4 18 94111-10000-00 WASHER,SPRING(ROTOR) 10MM 1 19 90650-00300-00 BAND’WIRE(SINGLE) 300mm 2 21 91005-188-00 BEARING 6205RS 1 22 90305-05000-00 NUT (STATOR) M5 2 23 94112-05000-00 WASHER,SPRING 5MM 4 24 90486-05000-00 WASHER,PLAIN 4 21
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com FUEL TANK ASSEMBLY NUMBER PART NUMBER DESCRIPTION QTY 1 16950-168-00 COCK ASSY.FUEL 1 2 95003-188-00 CLIP,TUBE (B8) 2 3 95001-188-00 TUBE,FUEL 4.5×205 1 4 17640-190-00 FUEL SENSOR ASSY 1 5 17620-168-00 CAP COMP,FUEL FILLER 1 6 15420-188-00 FUEL FILLER 1 7 17510-T80-00 TANK COMP,FUEL(BLUE) 1 8 95701-06012-00 BOLT,FLANGE M6X12 2 9 90486-06022-00 BOLT,FLANGE 6×22×2.0 2 10 53136-T80-00 IMMOBILITY PIECE(RUBBER) 2 MUFFLER ASSY. 10 9 8 1 12/13 4 11 3 2 5 7 6 NUMBER PART NUMBER DESCRIPTION QTY 1 18310-T80-01 MUFFLER COMP(SPARK ELIMINATE UTENSIL) 1 2 95701-08025-00 BOLT,FLANGE 8X25 2 3 18335-188-00 PIPE,EXH 1 4 18381-188-00 GASKET,MUFFLER 3 5 95701-06012-00 BOLT,FLANGE 6X12 7 6 18320-188-01 PROTR,OUT MUFFLER 1 7 18322-188-00 SAFEGUAR BOARD MUFFLER 1 8 18321-188-00 PROTR,IN MUFFLER 1 9 95701-08016-00 BOLT,FLANGE 8X16 4 10 18323-188-00 LATEX (PROTR,IN MUFFLER) 1 11 18382-188-00 MUFFLER STAY 1 12 90305-08000-00 NUT,FLANGE 8MM 2 13 94111-08000-00 WASHER,SPRING 8MM 2 22
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com FRAME&CONTROL PANEL 1 9/10 8 2 4/5/6 9 3 7 NUMBER PART NUMBER DESCRIPTION QTY 1 50310-T80-00 FRAME COMP 1 2 33100-T80-00 CONTROL PANEL ASSY 1 3 33120-188-00 CONTROL PANEL CASE 1 4 77320-188-00 BOTTOM RUBBER A 2 5 94050-08000-00 NUT FLANGE M8 4 6 94050-10000-00 NUT FLANGE M10 4 7 77330-188-00 BOTTOM RUBBER B 2 8 82350-T80-00 IMMOBILITY BOARD 1 9 95701-06012-00 BOLT FLANGE,6X12 8 10 94101-06000-00 WASHER,PLAIN(RED) 6MM 6 23
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com CRANKCASE 12 13 11 5 10 8 7 7 3 14 2 9 6 8 1 4 2 3 NUMBER PART NUMBER DESCRIPTION QTY 1 12000-190-00 CRANKCASE (HOLE) 1 2 92800-12016-00 BOLT,PLUG,DRAIN 12×16 2 3 94109-12000-00 WASHER,DRAIN PLUG,12MM 2 4 91201-188-00 OIL SEAL 34X52X8 1 5 96110-188-00 BEARING BALL RADIAL 6202 1 6 15510-188-00 SWITCH ASSY,OIL LEVEL 1 7 95701-06016-00 BOLT,FLANGE,6X16 2 8 44832-188-00 CLAMPER’METAL CABLE 1 9 95701-06012-00 BOLT,FLANGE,6X12 2 10 16541-188-00 SHAFT,GOVERNOR ARM 1 11 91203-168-00 OIL SEAL 8×14×5 1 12 90442-08000-00 WASHER,PLAIN.8MM(1.5MM) 1 13 94251-08000-00 PIN,LOCK 1 14 91201-188-00 OIL SEAL 34X52X8 1 24
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com PUSH ROD & VALVE ROCKER 11 10 8 7 5 1 4 16 15 14 14 13 9 8 6 2 3 3 16 15 13 2 12 NUMBER PART NUMBER DESCRIPTION QTY 1 14100-190-00 CAM SHAFT ASSY 1 2 14410-188-00 ROD,PUSH 5×165 2 3 14441-188-00 LIFTER VALVE 9×46 2 4 14711-188-00 VALVE,INLET 5 14721-188-00 VALVE,EXHAUST 6 12209-188-00 SEAL,VALVE STEM 7 14775-188-00 RETAINER,EXH VALVE DOWN SPRING 8 14751-188-00 SPRING,VALVE 2 9 14771-188-00 RETAINER,IN.VALVE SPRING 10 14773-188-00 RETAINER,EXH VALVE SPRING 11 14781-188-00 ROTATOR,VALVE 12 14791-188-00 PLATE,PUSH ROD GUIDE 13 14451-188-00 PIVOT,ROCKER ARM 2 14 14431-188-00 ARM,VALVE ROCKER 2 15 90012-188-00 BOLT PIVOT 2 16 90206-188-00 NUT,PIVOT ADJUSTING 2 25
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com CYLINDER HEAD & CYLINDER HEAD COVER ASSEMBLY NUMBER PART NUMBER DESCRIPTION QTY 1 12210-190-00 HEAK ASSY CYLN 1 2 12204-188-00 GUIDE.IN,VALVE 1 3 12205-188-00 GUIDE ,EXH VALVE 1 4 90603-188-00 CLIP,GUIDE EXHAUST VALVE 1 5 12251-190-00 GASKET,CYLINDER HEAD 1 6 12310-188-00 COVER COMP,HEAD 1 7 12391-188-00 PKG,HEAD COVER 1 8 90035-08040-00 BOLT,STUD 8X40 2 9 95528-06060-00 ABNORMITY BOLT,FLANGE ASSY 6×60 1 10 90043-06110-00 BOLT,STUD M6XM8×110 2 11 94301-12020-00 DOWEL,PIN,12X20 2 12 95801-10080-00 BOLT,FLANGE 10×80 4 13 98097-188-00 SPARK PLUG F7TC 1 14 19631-188-00 LEAD WIND COVER 1 15 95701-06012-00 BOLT,FLANGE 6X12 1 16 91262-188-00 ABNORMITY LATEX 6MM 1 26
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com CRANKCASE COVER ASSEMBLY NUMBER PART NUMBER DESCRIPTION QTY 1 11300-188-00 COVER ASSY.,CRANK CASE 1 2 11315-188-00 COVER DUCT 1 3 11381-188-00 PKG,CASE COVER 1 4 15620-188-00 CAP ASSY,OIL FILLER(YELLOW) 1 5 91301-188-00 O-RING 26×2.7 1 6 16512-188-00 HOLDER,GOV WEIGHT 1 7 90451-188-00 WASHER THRUST 6MM 2 8 90602-188-00 CLIP,GOV HOLDER 1 9 16513-188-00 PIN,GOVERNOR WEIGHT 1 10 16531-188-00 SLIDER,GOVERNOR 1 11 95701-05012-00 BOLT,FLANGE 5X12 3 12 91201-188-00 OIL SEAL 34X52X8 1 13 95701-08040-00 BOLT,FLANGE 8X40 6 14 95701-08040-00 BOLT,FLANGE 8X40 1 15 96110-188-00 BEARING BALL RADIAL 6202 1 16 96100-188-00 BEARING BALL RADIAL 6207 1 17 90701-08014-00 PIN DOWEL 8×14 2 27
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com CRANKSHAFT, PISTON & TIE-ROD 1 9 13 6 18 19 7 11 12 17 10 12 2 3 4 5 4 16 15 14 8 6 NUMBER PART NUMBER DESCRIPTION QTY 1 13010-190-00 RING SET,PISTON (STD) 1 2 13011-190-00 PISTON RING (A) 1 3 13012-190-00 PISTON RING (B) 1 4 13014-190-00 SIDE RING 2 5 13013-190-00 WAVE RING 1 6 90551-188-00 CLIP PISTON PIN 2 7 13101-190-00 PISTON 1 8 13111-188-00 PIN,PISTON 1 9 13200-190-00 CONN ROD ASSY 1 10 13201-190-00 TIE-ROD 1 11 13202-190-00 TIE-ROD COVER 1 12 90001-08038-00 BOLT,CONN.ROD 8×38 2 13 13315-190-00 COUNTERPOISE SHAFT 1 14 96100-188-00 BEARING,BALL RADIAL 6207 1 15 90741-188-00 WOODRUFF KEY 5×5×33 1 16 13311-190-00 CRANK SHAFT 1 17 23460-188-00 DRIVE GEAR 1 18 23470-188-00 TIMING DRIVING GEAR 1 19 13310-190-00 CRANK SHAFT COMP 1 28
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com CARBURETOR ASSEMBLY & AIR CLEANER ASSEMBLY 3 5 3 4 2 2-1 3 6 3 11 8 7 9 10 NUMBER PART NUMBER DESCRIPTION QTY 1 16100-190-00 CARBURETOR ASSY 1 2 16961-188-00 LATEX PIPE A 1 2-1 16962-188-00 LATEX PIPE B 1 3 95003-188-00 CLIP,TUBE (B8) 4 4 45460-188-00 BAND’WIRE,CHECK VALVE 1 5 16965-188-00 CHECK VALVE 1 6 16960-188-00 CHECK VALVE ASSY 1 7 16269-188-00 PKG,AIR/C 2 8 16221-188-00 PKG,CARB 1 9 16211-188-00 INSULATOR,CARB 1 10 16212-188-00 GASKET,INLET 1 11 16011-188-00 VALVE ASSY., SOLENOID 1 AIR CLEANER ASSY 2 2 5 6 1 4 3 NUMBER PART NUMBER DESCRIPTION QTY 1 17220-190-00 CASE COMP,AIR/C 1 2 94050-06000-00 NUT,FLANGE M6 2 3 17212-188-00 STAY,ELEMENT 1 4 17211-188-00 ELEMENT,AIR/C 1 5 17231-188-00 COVER,AIR/C 1 6 94010-188-00 WOOD BOLT FLANGE 1 29
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com RECOIL STARTER 6 5 4 7 3 2 2 2 1 NUMBER PART NUMBER DESCRIPTION QTY 1 28400-188-00 STARTER ASSY,RECOIL(BLACK) 1 2 95701-06008-00 BOLT,FLANGE,6X8 3 3 28410-188-00 CASE COMP RECOIL STARTER(BLACK) 1 4 28444-188-00 SETAINER, SPRING 1 5 28421-188-00 REEL,RECOIL STARTER 1 6 19610-188-00 COVER COMP.,FAN (BLACK) 1 7 95701-06012-00 BOLT,FLANGE,6X12 4 RECOIL STARTER 3 1 2 4 NUMBER PART NUMBER DESCRIPTION QTY 1 31110-190-00-FD FLYWHEEL COMP (2SLICE) 1 2 19511-188-00 FAN,COOLING 1 3 28451-188-00 STARTING CUP 1 4 94050-16000-00 NUT,SPECIALFLANGE M16×1.5-H24 1 30
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com IGNITION COIL NUMBER PART NUMBER DESCRIPTION QTY 1 30500-190-00 COIL ASSY.,IGNIYION 1 2 30600-188-00 TERMINAL ASSY.,HIGE TENSION 1 3 44831-188-00-FD STAY LINE BOARD 1 4 30410-188-00 COIL,PULSER 1 5 35850-188-00 ELECTRICIZE WINDING 1 6 36101-188-00 CORD, STOP SWITCH 1 7 90650-188-00 BAND’WIRE 2 8 95701-06012-00 BOLT,FLANGE 6X12 1 9 95701-06030-00 BOLT,FLANGE 6X30 1 10 95701-06025-00 BOLT,FLANGE 6X25 2 REGULATING CONTROL SYSTEM (12) NUMBER PART NUMBER DESCRIPTION QTY 1 16550-188-00 REGULATING CONTROL SYETEM 1 2 16580-188-00 CONTROL ASSY (REMOTE) 1 3 16584-188-00 SPRING ,CONTROL ADJUSTING 1 4 93500-05035-00 SCREW,PAN 5×35 1 5 95701-06012-00 BOLT,FLANGE,6X12 2 6 16562-188-00 SPRING THROTTLE RETURN 1 7 16584-188-00 SPRING,CONTL ADJ 1 8 16555-188-00 ROD,GOVERRNOR 1 9 94050-06000-00 NUT,FLANGE 6MM 1 10 72880-06021-00 BOLT,GOV.ARM(T) 6×21 1 11 16551-190-00 ARM COMP., GOVERNOR 1 12 35810-188-00 ELECTROMAGNETISM VALVE,IDLE 1 31
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com STARTING MOTOR ASSY NUMBER PART NUMBER DESCRIPTION QTY 1 31204-188-00 CONTACTOR ASSY 1 2 31206-188-00 ARMATURE COMP 1 3 31207-188-00 CLUTCH COMP.,OVERRUNNING 1 4 31210-188-00 MOTOR UNIT,STARTER 1 5 31211-188-00 BRACKET,CENTER 1 6 31212-188-00 BRACKET,FR 1 7 31213-188-00 GEAR,DRIVE PINION 1 8 31215-188-00 BRUSH 2 9 31218-188-00 YOKE COMP 1 10 31219-188-00 SPRING,BRUSH RETURN 4 11 31222-188-00 GEAR,REDUCTION 1 12 31213-188-00 HOLDER,BRUSH 1 13 31232-188-00 WIRE WATER COVER 1 14 31232-188-00 WIRE,WATER COVER 1 15 93892-05032-00 SCREW-WASHER 5×32 4 16 31233-188-00 INSULATOR 1 17 90110-188-00 SCREW-WASHER 4×6 1 18 91601-188-00 PACKING 1 19 93892-05014-00 SCREW-WASHER 4×6 2 20 94070-06080-00 NUT-WASHER 6MM 2 21 95701-08035-00 BOLT FLANGE 2 32
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com LIMITED WARRANTY Eastern Tools & Equipment, Inc. will repair or replace, free of charge, any part or parts of the generator that are defective in material or workmanship or both. Transportation charges on parts submitted for repair or replacement under this Warranty must be borne by purchaser. This warranty is effective for the time period and subject to the conditions provided for in this policy. For warranty service, find the nearest Authorized Service Dealer by contacting the place of purchase or Eastern Tools & Equipment, Inc. THERE IS NO OTHER EXPRESSED WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WARRANTIES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state. Eastern Tools & Equipment, Inc. WARRANTY PERIOD*** WITHIN U.S.A AND CANADA OUTSIDE U.S.A. AND CANADA ENGINES CONSUMER COMMERCIAL CONSUMER COMMERCIAL USE USE USE USE GASOLINE 1 year 90 days 1 year 90 days GENERATOR The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table above. “Consumer use” means personal residential household use by a retail consumer. “Commercial use” means all other uses, including the commercial, income producing or rental purpose. Once the engine has experienced commercial use, it shall thereafter be considered as a commercial use engine for purpose of this warranty. Engines use in competitive racing or commercial or rental tracks are not warranted. ***A two-year warranty applies to the emission control system on engines certified by EPA and CARB. IMPORTANT “WARRANTY REGISTRATIONS IS NECESSARY TO OBTAIN LIMITED WARRANTY ON EASTERN TOOLS & EQUIPMENT, INC., ENGINES. THE WARRANTY REGISTRATION CARD MUST BE RETURNED WITHIN 15 DAYS OF PURCHASE FOR LIMITED WARRANTY TO BE VALID” About Your Product Warranty Eastern Tools & Equipment, Inc. welcomes warranty repair and apologizes to you for being inconvenienced. Any Authorized Service Dealer may perform warranty repairs. Most warranty repairs are handled routinely, but sometimes warranty service may be inappropriate. For example, warranty would not apply if an engine is damaged because of misuse, lack of routine maintenance, shipping, handling, warehousing and improper installation. Similarly, warranty is void if the serial number on the engine has been removed or if the engine has been altered or modified. If a customer differs with the decision of the Service Dealer, an investigation will be made to determine whether the warranty applies. Ask the Service Dealer to submit all supporting facts to his Distributor or the factory for review. If the distributor or the factory decides that the claim is justified, the customer will be fully reimbursed for those items that are defective. To avoid misunderstanding, which might occur between the customer and the dealer, listed below are some of the causes of engine failure that the warranty does not cover. 33
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com Normal wear: Engines and generators, like all mechanical devices, need periodic parts service and replacement to perform well. Warranty will not cover repair when normal use has exhausted the life of a part of an engine. Improper maintenance: The life of an engine or your equipment depends upon the conditions under which it operates, and the care it receives. Some applications, such as tillers, pumps, and rotary movers, are very often used in dusty or dirty conditions, which can cause what appears to be premature, wear. Such wear, when caused by dirt, dust, spark pug cleaning grit, or other abrasive material that has entered the engine because of improper maintenance is not covered by warranty. This warranty cover engine related defective material and/or workmanship only, and not replacement or refund of the equipment to which the engine may be mounted. Nor des the warranty extend to repairs required because of: 1. Problems caused by parts that are not original eastern tools & equipment, inc., parts. 2. Equipment controls or installations that prevent starting, cause unsatisfactory engine performance, or shorten engine life. (Contact equipment manufacturer.) 3. Leaking carburetor, clogged fuel pipes, sticking valves, or other damage, caused by using contaminated or stale fuel. (Use clean, fresh, lead-free gasoline.) 4. Parts which are scored or broken because an engine was operated with insufficient or contaminated lubricating oil, or and incorrect grad of lubricating oil (check oil level daily or after every 8 hours of operation. Refill when necessary and change at recommended intervals.) Engine damage may occur if oil level is not properly maintained. Read Operating & Maintenance Instructions. 5. Repair or adjustment of associated parts or assemblies such as clutches, transmissions, remote controls, etc., which are not manufactured by Eastern Tools & Equipment, Inc. 6. Damage or wear to parts caused by dirt, which entered the engine because of improper air filter maintenance, re-assembly, or use of a non-original air filter element or cartridge. Read Operating & Maintenance Instructions. 7. Parts damaged by over-speeding, or overheating caused by grass, debris, or dirt, which plugs or clogs the cooling fins, or flywheel are, or damaged caused by operating the engine in a confined area without sufficient ventilation. 8. Engine or equipment parts broken by excessive vibration caused by a loosen cutter blades unbalanced blades or loose unbalanced impellers, improper attachment of equipment to engine crankshaft, over speeding or other abuse in operation. 9. A bent or broken crankshaft, caused by striking a solid object with the cutter blade of a rotary lawn mower, or excessive v-belt tightness. 10. Routine tune-up or adjustment of the engine. 11. Engine or engine component failure, i.e., combustion chamber, valves, valve seats, valve guides, or burned starter motor winding, caused by the alternated fuels such as, liquefied petroleum, natural gas, altered gasoline’s etc. Warranty is available only through service dealers, which have been authorized by Eastern Tools & Equipment, Inc., please contact the place of purchase or Eastern Tools & Equipment, Inc. for a Service Dealer near you. 34
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com CALIFORNIA & USEPA EMISSION CONTROL WARRANTY STATEMENT The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB) and Eastern Tools & Equipment, Inc. are pleased to explain the Federal and California Emission Control System Warranty on your small nonroad engine. In California, new small nonroad engines must be designed, built and equipped to meet the State’s stringent and anti-smog standards. Eastern Tools & Equipment, Inc. must warrant the emission control system on your small nonroad engine for the periods of time listed above listed above provided there has been no abuse, neglect or improper maintenance of your small nonroad engine. Your emission control system may include parts such as the carburetor, or fuel-injection system, the ignition system and catalytic converter. Also included may be hoses, belts, connectors and other emission-related assemblies. Where a warrantable condition exists, Eastern Tools & Equipment, Inc. will repair your small nonroad engine at no cost to you including diagnosis, parts and labor. OWNER’S WARRANTY RESPONSIBILITIES As the small nonroad engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. Eastern Tools & Equipment, Inc. recommends that you retain all receipts covering maintenance on your small nonroad engine, but Eastern Tools & Equipment, Inc. cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the small nonroad engine owner, you should, however, be aware that Eastern Tools & Equipment, Inc. may deny you warranty coverage if your; small nonroad or part thereof has failed due to abuse, neglect, improper maintenance or unapproved modifications. You are responsible for presenting your small nonroad engine to Eastern Tools & Equipment, Inc. distribution center as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities or request warranty service you should contact either the place of purchase or Eastern Tools & Equipment, Inc., c/o Service Manager, Engine and Equipment Service Division. IMPORTANT NOTE: This warranty statement explains your rights and obligations under Emission Control system Warranty (ECS Warranty), which is provided to our by Eastern Tools & Equipment, Inc. pursuant to California law, Eastern Tools & Equipment, Inc. also provides to original purchasers of new Eastern Tools & Equipment, Inc. engines. Eastern Tools & Equipment, Inc. Limited Warranties for New engines & other Equipment associated with the engine (Eastern Tools & Equipment, Inc. Products Warranty), which is enclosed with all New Eastern Tools & Equipment, Inc. engines and products on a separate sheet. The ECS Warranty applies only to the emission control system of your new engine. To the extent that there is any conflict in terms between the ECS Warranty and the Eastern Tools & Equipment, Inc., Warranty, the ECS Warranty shall apply except in any circumstances in which the Eastern Tools & Equipment, Inc. Product Warranty may provide a longer warranty period. Both the ECS Warranty and the Eastern Tools & Equipment, Inc. product Warranty describe important right and obligations with respect to your new engine. Eastern Tools & Equipment, Inc. at its location in Ontario, California can perform warranty service or any authorized service dealer near you. At the time of requesting warranty service, evidence must be presented of the date of sale to the original purchaser. The purchaser shall pay any charges for transporting the product to and from the place when the inspection and/or warranty preformed. The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of any engine or any part(s) thereof submitted for inspection and/or warranty work. If you have any questions regarding your warranty rights and responsibilities, you should contact Eastern Tools & Equipment, Inc. 35
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com PRODUCT REGISTRATION For more efficient customer service, please fill out the information below and mail to Eastern Tools & Equipment, Inc. Product Warranty and Registration Division. Model No._________________ Engine Serial No.____________ Purchase Date ____/____/_____ Purchased from: [ ] Retail Location [ ] Private Consumer [ ] Other_________________________________________ Name_________________________________________________________________________________ Address_______________________________________________________________________________ Telephone (____)____-________ Purchase Price____________ Purchased: [ ] New [ ] Used Consumer Information: Name___________________________________________________ Telephone (____) ____ - _________ Street Address__________________________________________________ Suite or Apt No.___________ City______________________________________________ State_______ Zip Code_________________ Province or County______________________________________________________________________ Are you a: [ ] Business [ ] Residence Product Usage Information: How often will you use this product? [ ] Everyday [ ] Periodically [ ] Emergency Use Only [ ] Other What type of application will you use this product in? [ ] Heavy Commercial [ ] Moderate Commercial [ ] Light Commercial [ ] Tradeshows [ ] Heavy Residential [ ] Moderate Residential [ ] Light Residential [ ] Camping/Backpacking [ ] Other________________________________________________________________________ Important information: It is critical to your warranty that the original point of sales receipt the retained by current consumer, and in order to comply with Eastern Tools &Equipment Product Warranty statement you must return the registration card within 15 days of original purchase Product warranty is valid from original date of purchase. Please mail the above card to: Eastern Tools & Equipment, Inc. 111 Bluegrass Dr. Norwalk, OH 44857 36
ETQ EASTERN TOOLS & EQUIPMENT INC Tel: (888)908-6200 Web Site: easterntools.com Guide d'utilisation – Modèle TG72K12 GROUPE ÉLECTROGÈNE À MOTEUR À ESSENCE REFROIDI PAR AIR 37
PRÉFACE Merci d'avoir acheté des produits chez EASTERN TOOLS & EQUIPMENT, INC. Nous apprécions faire affaire avec vous. Le présent guide a uniquement pour but de vous assister et n'est pas un manuel complet ou exhaustif touchant tous les aspects de l'entretien et de la réparation de votre génératrice. L'équipement que vous avez acheté est une pièce d'équipement complexe. Nous vous recommandons de consulter un concessionnaire si vous avez des hésitations ou des préoccupations concernant votre expérience à pouvoir faire l'entretien ou la réparation de votre équipement. Vous épargnerez du temps et l'inconvénient d'avoir à retourner au magasin si vous choisissez de nous appeler ou de nous écrire concernant pièces manquantes, questions de service, conseils à propos de l'exploitation et/ou questions sur les assemblages. Nos groupes électrogènes à essence comprennent certaines des caractéristiques ci-après : .Légèreté de construction .Refroidissement à air .Moteur quatre-temps à combustion interne d'essence .Lanceur à rappel .Grand réservoir à essence .Régulateur de tension automatique .Protection de circuit par disjoncteur .Sorties en c.a. .Capteur de bas niveau d'huile Les groupes électrogènes à essence ETQ refroidis par air sont largement utilisés lorsque l'alimentation électrique se fait rare. Nos génératrices offrent une solution mobile portable pour la fourniture d'alimentation électrique au cours des opérations sur le terrain durant les projets de construction. Le présent guide explique comment utiliser et faire l'entretien de votre groupe électrogène. Pour toute question ou suggestion à propos du présent guide, veuillez contacter votre concessionnaire local ou communiquer directement avec nous. Les consommateurs prendront note que le présent guide peut différer légèrement du produit réel étant donné que nous apportons constamment des améliorations à nos produits. Certaines des images incluses dans ce manuel peuvent également différer légèrement du produit réel. Eastern Tools and Equipment, Inc. se réserve le droit de faire des modifications en tout temps sans préavis ni obligation quelle qu'elle soit.
TABLE DES MATIÈRES Page CARACTÉRISTIQUES ET DONNÉES TRECHNIQUES 1 DESCRIPTION DE L'ÉQUIPEMENT ET CONNAISSANCE DE VOTRE GÉNÉRATRICE 2 CONTENU DE L'EMBALLAGE 3 ASSEMBLAGE 4 CONSIGNES DE SÉCURITÉ 6 Chocs électriques et court-circuits 6 Prévention contre les brûlures accidentelles 6 Précautions au remplissage 6 Consignes de sécurité à propos du moteur 7 Sécurité et groupes électrogènes 7 PREPARATION AVANT L'EXPLOITATION 7 Huile moteur 7 Filtre à air 8 GROUNDING THE GENERATOR 9 MISE À LA TERRE DE LA GÉNÉRATRICE 9 Démarrage du moteur 9 Branchement de la charge électrique et capacité électrique 10 Arrêt du moteur 11 PRISES 12 ENTRETIEN 13 Nettoyage de la génératrice 14 Bougie 14 Entreposage 15 DÉPANNAGE 16 SCHÉMA DE CÂBLAGE 17 LISTES DE PIÈCES 18 Génératrice 18 Ensemble de réservoir à essence 19 Ens. de silencieux 19 Châssis et panneau de commande 20 Carter 21 Tige-poussoir et culbuteur de soupape 22 Culasse et ensemble de couvre-culasse 23 Ensemble de couvercle de carter 24 Vilebrequin, piston et bielle 25 Ensemble de carburateur et ensemble de filtre à air 26 Lanceur à rappel et volant moteur 27 Bobine d'allumage 28 Système de contrôle du régulateur 28 GARANTIE RESTREINTE 29 CARTE D'ENREGISTREMENT DU PRODUIT 32
ETQ EASTERN TOOLS & EQUIPMENT INC Tél.: 1-888-908-6200 Site Web : easterntools.com CARACTÉRISTIQUES ET DONNÉES TECHNIQUES TG72K12/TG8250 Type de moteur Quatre-temps, refroidi par air, soupapes en tête Cylindrée 389cc (23,74 po cu) Alésage × Course 88×64 mm (3,5×2,5 po) Puissance maximale 9,56KW (13 Hp) @ 3600 tr/min Couple maximum 2,7 kg-m (19,5 pi lb) @ 2500 tr/min Carburant Sans plomb Contenance du réservoir 24.32litres (6,42 gal) Durée de fonctionnement en heures 10hres @ charge de 50 % Huile moteur SAE 10W-30 ou huile moteur équivalente Capacité d'huile moteur 1,0 L (33,8 oz) Schéma de démarrage moteur Démarrage manuel Type de génératrice Alternateur Phase Monophasé Facteur de puissance Cos θ = 1,0 Tension de sortie c.a. 120 V / 240 V Fréquence de sortie c.a. 60 Hz Puissance de sortie c.a. maximale 8250 ± 10 % watts Puissance nominale de sortie c.a. 7250 ± 3 % watts T.H.D < 5% Niveau de bruit 70dB @ 7 m Poids du produit 99 kg(218 lb) Dimensions du produit 78,0×80,5×71,5 cm (30,71 x 31,69 x 28,15 po) *Ajouter de l'huile au moteur lorsque que le témoin d'alerte d'huile est allumé. *Le moteur pourrait s'arrêter et subir des dommages si le niveau d'huile est trop bas. **Veuillez vous référer à la page 15 pour les puissances nominales des prises. 1
ETQ EASTERN TOOLS & EQUIPMENT INC Tél.: 1-888-908-6200 Site Web : easterntools.com DESCRIPTION ET CONNAISSANCE DE VOTRE GÉNÉRATRICE Veuillez lire le présent guide et suivre les procédures qu'il renferme. Familiarisez-vous avec les fonctions, les applications et les limitations de cette génératrice. Voici un schéma des emplacements de différentes commandes et fonctions de la génératrice : ILLUSTRATION DES COMPOSANTS (1) (2) (28) (27) (3) (4) (5) (26) (6) (25) (7) (8) (24) (9) (10) (23) (11) (12) (22) (13) (21) (19) (20) (18) (17) (16) (15) (14) (1) COMPOSANT CADRE (15) CALCULAGRAPH ACL (2) COMPOSANT SILENCIEUX (16) ENS. COMMANDE DE RALENTI (3) DISJONCTEUR (30 A) (17) ASS. BOUCHON, ORIFICE REMPLISS. D'HUILE (4) DISJONCTEUR (30A) (18) BOUCHON DE VIDANGE D′HUILE (5) PANNEAU, ASS. D'INTERRUPTEUR (32 A) (19) ENS. TÉMOIN LUMINEUX NIV. D'HUILE (6) PRISE VERROUILLABLE 120/240V L14-30R (20) ENS. DE SOCLE (21) INTERRUPTEUR À POUSSOIR DE DÉMARREUR (7) Cosse de mise à la terre ÉLECTRIQUE (8) 3-POLE RÉCEPTACLE L5-30R (22) ENS. DE POIGNÉE (9) PRISE 120 V 5-20R (23) ENS. DÉMARREUR À RAPPEL (10) PNEU BALLON 10" (24) ENS. ROBINET D'ESSENCE (11) Plateau De Batterie (25) Valve De Carburant (12) ÉCROU, FLASQUE M12 (26) ENS. ÉTRANGLEUR (13) ESSIEU DE ROUE (27) COMP. BOUCHON, ORIFICE DE REMPLISS. CARB. (14) DISJONCTEUR (20 A) (28) COMPOSANT CADRE AVERTISSEMENT : NE PAS dépasser la capacité de puissance/intensité de la génératrice. Nos produits sont constamment modifiés et améliorés. Tous les efforts sont faits afin de faire en sorte que l'information contenue dans le guide soit exacte et à jour. Toutefois, nous nous réservons le droit de modifier, altérer ou autrement améliorer le produit et le présent guide en tout temps sans avis préalable. 2
ETQ EASTERN TOOLS & EQUIPMENT INC Tél.: 1-888-908-6200 Site Web : easterntools.com CONTENU DE L'EMBALLAGE Votre génératrice est accompagnée des articles répertoriés ci-après. Veuillez vérifier si tous les articles ci-après sont inclus avec votre génératrice. S'il vous manque des composants, NE RETOURNEZ PAS AU MAGASIN, veuillez plutôt appeler le service à la clientèle au 1-888-908-6200. Commande nº Nom Qté 1 Ensemble de génératrice refroidie par air 1 Jeu d'outils : Tournevis à lame plate Clé à bougie 2 Clé, 8×10, 17×19 1 Cordon à bouteille SWITCH PRISE Ensemble prêt-à-monter : 3 1 Roue (2 pces) Ensemble prêt-à-monter: 4 Quincaillerie pour jeu de roues 1 Ensemble prêt-à-monter: 5 Embase de génératrice (2 1 pces) etc. Ensemble prêt-à-monter: 6 1 Poignée Suspend 7 1 Conveyance Suspend 8 Guide d'utilisation 1 3
ETQ EASTERN TOOLS & EQUIPMENT INC Tél.: 1-888-908-6200 Site Web : easterntools.com ENSEMBLE Ensemble de jeu de roues/embase Remarque: • Le jeu de roues doit être installé alors que la génératrice est sèche. • Placer la génératrice sur le côté (côté moteur) • Fixer l’essieu à l’aide de deux boulons en U. •Visser les écrous sur les boulons en U pour Écrou fixer l’essieu. •Placer la rondelle sur l’essieu. Boulon en U Rondelle Essieu • Placer la roue sur l’essieu. • Serrer la roue solidement à l’aide d’un Écrou+rondell écrou. Roue • Utiliser le boulon et l’écrou fournis pour fixer solidement l’embase au châssis de la Boulon et écrou génératrice. • Replacer la génératrice à sa position verticale normale. • Vous êtes maintenant prêt à installer les guidons. Embase 4
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