STIHL FS 410 C K Instruction Manual Notice d'emploi
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{ STIHL FS 410 C K Instruction Manual Notice d’emploi
G Instruction Manual 1 - 40 F Notice d’emploi 41 - 84
English Contents Guide to Using this Manual 2 Specifications 37 Dear Customer, Safety Precautions and Working Special Accessories 37 Thank you for choosing a quality Techniques 2 Maintenance and Repairs 38 engineered STIHL product. Original Instruction Manual Approved Combinations of Cutting STIHL Limited Emission Control This machine has been built using Attachment, Deflector, Limit Stop Warranty Statement 38 modern production techniques and and Harness 9 comprehensive quality assurance. Mounting the Bike Handle 10 Every effort has been made to ensure Adjusting the Throttle Cable 12 your satisfaction and troublefree use of the machine. Mounting the Deflector 13 Mounting the Cutting Attachment 13 Please contact your dealer or our sales company if you have any queries Fuel 14 Printing inks contain vegetable oils, paper can be recycled. concerning your machine. Fueling 15 Your Fitting the Full Harness 18 Balancing the Trimmer/Brushcutter 18 Starting / Stopping the Engine 18 Operating Instructions 20 Air filter 21 Hans Peter Stihl Printed on chlorine-free paper Engine Management 22 Adjusting the Carburetor 22 Winter Operation 22 Spark Plug 24 Engine Running Behavior 25 Replacing the Starter Rope and Rewind Spring 25 Storing the Machine 29 Sharpening Metal Cutting Blades 29 © ANDREAS STIHL AG & Co. KG, 2012 Inspection and Maintenance by User 30 Inspections and Maintenance by 0458-745-8221-B. VA2.M11. Dealer 31 0000003940_004_GB Maintenance and Care 33 Main Parts 35 { FS 410 C K 1
English Symbols in text Guide to Using this Manual Safety Precautions and Working Techniques Because the machine is a Pictograms Warning where there is a risk of an high-speed fast-cutting accident or personal injury or serious power tool, special safety The meanings of the pictograms damage to property. precautions must be attached to the machine are explained in observed to reduce the this manual. risk of personal injury. Depending on the model concerned, the Caution where there is a risk of It is important that you following pictograms may be attached to damaging the machine or its individual carefully read the entire your machine. components. Instruction Manual before using the machine for the Fuel tank; fuel mixture of Engineering improvements first time and keep it in a gasoline and engine oil safe place for future ref- erence. Non-compliance STIHL's philosophy is to continually with the Instruction Man- Operate decompression improve all of its products. For this ual may cause serious or valve reason we may modify the design, even fatal injury. engineering and appearance of our products periodically. Observe the national safety regulations issued, for example, by the employers' Manual fuel pump Therefore, some changes, modifications liability insurance association, social and improvements may not be covered security institutions, occupational safety in this manual. and health authorities or other Operate manual fuel organizations. pump If you have never used a power tool before: Ask the salesperson or another expert to explain how to use it safely – or attend a training course. Tube of grease Minors should never be allowed to use Intake air: Summer the machine – except for young trainees operation over the age of 16 when working under supervision. Children, animals and bystanders must Intake air: Winter remain at a distance. operation When not using the machine, it must be laid down in such a way that it does not Handle heating endanger anyone. Ensure that the machine cannot be used without authorization. 2 FS 410 C K
English The user is responsible for accidents or servicing dealer if in doubt. Only use operating the machine. Long hair must risks involving third parties or their high-quality tools or accessories. be tied up and covered (headscarf, cap, property. Otherwise there may be a risk of helmet, etc.). accidents or damage to the machine. The machine should only be provided or Wear safety boots with loaned to people familiar with this model Only use original STIHL replacement steel toe caps and non- and its operation. The Instruction parts and accessories. These have been slip soles. Manual should always be handed over optimized for the product and the user's with the machine. requirements. Use of machines that emit noise may be Never modify the machine in any way, Sturdy shoes with non-slip shoes are restricted in terms of time by national as this could be extremely dangerous. permissible only when using mowing and/or on-site, local regulations. STIHL excludes all liability for personal heads. injury and damage to property caused The machine may only be operated by Always wear a hard hat while using unauthorized attachments. people who are fit, in good physical during thinning work, in health and in good mental condition. Do not use high-pressure cleaners to high brush, and when- clean the machine. The hard water jet ever there is a risk of If you have any condition that might be can damage parts of the machine. injury due to falling aggravated by strenuous work, check with your doctor before operating a The deflector provided with your objects. Wear a face machine. machine may not protect the operator shield and always wear from all foreign objects (gravel, glass, safety glasses – danger If you have a pacemaker: The ignition due to flying objects. wire etc.) thrown by the revolving cutting system of your machine produces an attachment. Thrown objects may also A face mask alone is not sufficient to electromagnetic field of very low ricochet and strike the operator. protect the eyes. intensity. An effect on individual pacemaker types cannot be excluded Wear "personal" hearing protection – e. entirely. STIHL recommends that you Clothing and equipment g., ear defenders. consult your doctor and the manufacturer of your pacemaker in Wear sturdy gloves. Wear proper protective clothing and order to avoid health hazards. equipment. Anyone who has consumed alcohol, Clothing must be sturdy medicines affecting their ability to react and snug-fitting, but allow or drugs must not operate the machine. complete freedom of STIHL can supply a comprehensive The machine may only be used to cut movement. Wear snug range of protective clothing and wild shrubs, shrubs, scrub, bushes, fitting clothing – an over- equipment. small trees and the like up to a diameter all, not a loose-fitting of 7 cm. jacket. The machine must not be used for any Clothing which could become trapped in other purposes – risk of injury! wood, brush or moving parts of the machine should not be worn. Do not Only use cutting attachments or wear a scarf, tie or jewelry when accessories which have been approved by STIHL for this machine or which are technically equivalent. Contact a FS 410 C K 3
English Transporting the machine Open the fuel filler cap carefully so that Before starting any excess pressure is relieved gradually and fuel does not splash out. Check that machine is properly The machine may only be refueled in a assembled and in good condition – refer well ventilated place. Clean the machine to appropriate chapters in the Instruction immediately if fuel is spilled. Change Manual: your clothes immediately if they are contaminated with fuel. – The combination of cutting attachment, deflector, handle and 002BA479 KN A number of different filler caps are harness must be permissible and all installed as standard at the factory. parts must be mounted correctly Close the filler cap as – The stop button must be easy to Always switch off the engine. tightly as possible after push Carry the machine hanging on the refueling. – Check the choke lever, throttle harness or by the shaft so that it is trigger and throttle trigger lockout balanced. Protect metal cutting for smooth action - throttle trigger attachments against touching – use a must return automatically to idle After refueling. place the transport guard. position. From the choke lever cliplock filler cap (bayo- Avoid touching hot parts net-type) in position, turn positions g and
English – Never attempt to modify the controls Avoid contact with the During work or safety devices cutting attachment – risk Keep the handles dry and clean – of injury! – Ensure you always have a firm and safe free from oil and dirt – this is footing. important for safe control of the machine In the event of imminent danger or in an Do not drop-start the emergency, push the stop button to stop – Adjust carrying harness and engine – start as the engine. handle(s) in accordance with body described in the Instruc- height. To this end, observe the tion Manual. The blade sections "Fitting the harness" and runs on for a short while "Balancing the machine". after releasing the throttle 15m (50ft) trigger – coasting effect! The machine should only be used if it is in good working order – risk of accident! Check engine idling: The cutting attachment must remain at a standstill To prepare for emergencies when using when the engine idles – throttle trigger a harness: Practice setting down the released. Ensure that there is no-one within a machine quickly. In order to avoid 15 m radius of the machine – risk of damage, when practicing, do not throw Keep easily combustible materials (e.g., injury by flying objects! This distance the machine on the ground. wood chips, bark, dry grass, fuel) away must also be maintained in relation to from hot exhaust gases and hot muffler objects (vehicles, window panes) – risk Starting the engine surfaces – risk of fire! of property damage! Check for correct idling, so that the Holding and guiding the machine Move at least 3 m away from the place cutting attachment stops turning when at which the machine was refueled – the throttle trigger is released. never in enclosed spaces. Always hold the machine by the handles Check and/or correct the idle setting using both hands. The machine may only be used on level regularly. Have the machine repaired by ground. Ensure a firm and secure Ensure you always have a firm and safe a servicing dealer if the cutting footing and hold the machine firmly. The footing. attachment continues to turn cutting attachment must not touch any nevertheless. STIHL recommends objects and must not touch the ground, STIHL servicing dealers. because it may begin to rotate when the Beware of slipping on ice, water, snow machine is started. or uneven ground! This is a one-person machine – ensure Watch out for obstacles: tree stumps, that there is no-one within 15 meters of roots – risk of stumbling! 002BA486 KN the edger, not even when starting the power tool! Risk of injury due to thrown Only work while standing on the ground, objects! never on a ladder, work platform or other unstable surface. Right hand on the control handle, left hand on the handlebar grip. FS 410 C K 5
English More care and attention than usual are No smoking when working with or near Take particular care when working in required when wearing ear protection – the machine - risk of fire! Combustible densely overgrown unmanageable sounds warning you of impending fuel vapor may escape from the fuel areas. danger (shouts, beeps, etc.) cannot be system. When mowing in tall brush, bushes and heard properly. Dust, fumes and smoke may produced hedges: Min. 15 cm working height with Take breaks in due time in order to while working may be hazardous to the cutting attachment – take care not to prevent tiredness and exhaustion – risk health! Wear respiratory protection in endanger animals. of accidents! the presence of major dust or smoke. Always turn off the engine before leaving Work calmly and methodically – only If the machine is subjected to unusually the machine unattended! with good lighting and visibility. Take high loads for which it was not designed Examine the cutting attachment care not to endanger other people! (e.g., heavy impact or a fall), always periodically at short intervals and as check that it is in good condition before Your power tool produces soon as you note any noticeable continuing work - refer also to the toxic exhaust fumes as changes: section "Before starting". soon as the engine is – Stop engine, hold machine running. These gases Check the fuel system for leaks and securely, allow cutting attachment may be colorless and make sure the safety devices are to come to a stop odorless and may contain working properly. Never use the unburnt hydrocarbons machine if it is not in good condition. – Check condition and secure fitting; and benzene. Never use Consult a servicing dealer if in doubt. watch out for cracks the machine indoors or in Do not use the machine with the choke – Ensure that the cutting blades are poorly ventilated areas, lever in the hot start position < – the sharp even if your machine is engine speed cannot be controlled in equipped with a catalytic – Replace damaged or blunt cutting this setting. attachments immediately, even in converter. Never work with- the event of minor hairline cracks Ensure proper ventilation when working out the The tool mount must be cleaned in trenches, hollows or other confined corresponding regularly to remove grass and scrub – locations – risk of fatal injury from deflector for your remove blockages on or near the cutting breathing toxic fumes! machine and cut- attachment or deflector. If you feel sick, if you have a headache, ting attachment – vision problems (e. g., your field of vision risk of injury due to To change the cutting attachment, gets smaller), hearing problems, flying objects! switch off the engine – risk of injury! dizziness or inability to concentrate, stop The gearbox becomes Check terrain: solid work immediately. Such symptoms may hot during operation. objects, such as stones be caused by an excessively high Never touch the gearbox or metal parts, etc. can concentration of exhaust emissions, – risk of burns! be hurled aside by the among other things – risk of accident! cutting blade – risk of Keep the noise and exhaust emissions injury! They can also Do not reuse or repair damaged or to a minimum – do not let the engine run damage the cutting cracked cutting attachments – for unnecessarily and only open the throttle attachment and other example, by welding or straightening – when actually working. property (e.g. parking risk of deformation (out-of-balance). vehicles, windows). 6 FS 410 C K
English Particles or fragments can detach from made from materials of sufficient quality Maintenance and Repairs the cutting attachment and strike the and have a suitable geometry (shape, operator or other bystanders at high thickness). speed – serious injuries! Service the machine regularly. Do not A metal cutting attachment not made by attempt any maintenance or repair work STIHL must not be heavier, thicker, not described in the instruction manual. Use of metal cutting attachments differently shaped or larger in diameter Have all other work performed by a than the STIHL metal cutting attachment servicing dealer. STIHL recommends the use of genuine approved for this machine – risk of injury! STIHL recommends that you have STIHL metal cutting attachments. Such servicing and repair work carried out parts have been optimized for the exclusively by an authorized STIHL machine and the user's requirements. Vibrations servicing dealer. STIHL dealers are Metal cutting attachments turn at high regularly given the opportunity to attend speed. This results in forces that act on Prolonged use of the power tool may training courses and are supplied with the machine, the attachment and the result in vibration-induced circulation the necessary technical information. material being cut. problems in the hands (whitefinger Only use high-quality replacement parts disease). in order to avoid the risk of accidents Metal cutting attachments must be sharpened periodically according to No general recommendation can be and damage to the machine. If you have specifications. given for the length of usage because it any questions in this respect, consult a depends on several factors. servicing dealer. Unevenly sharpened metal cutting attachments produce imbalances that The period of usage is prolonged by: STIHL recommends the use of original can place extreme loads on the machine STIHL replacement parts. They are – Hand protection (wearing warm specifically designed to match your – risk of breakage! gloves) model and meet your performance Blunt or improperly sharpened edges requirements. – Work breaks can lead to increased loading of the metal cutting attachment – risk of injury The period of usage is shortened by: To reduce the risk of injury from by cracked or broken parts! unintentional engine startup, always – Any personal tendency to suffer shut off the engine and disconnect the Inspect the metal cutting tool after any from poor circulation (symptoms: spark plug boot before performing any contact with hard objects (e. g., stones, frequently cold fingers, tingling repairs, maintenance or cleaning work. – boulders, metal parts) (e. g., for cracks sensations). Exception: Carburetor and idle speed and deformations). Burrs and other – Low outside temperatures. adjustments. visible accumulations of material must be removed (ideal with a file), because, – The force with which the handles Do not turn the engine over on the during continued operation, they can are held (a tight grip restricts starter with the spark plug boot or spark come loose at any time and then be circulation). plug removed since there is otherwise a hurled aside – risk of injury! risk of fire from uncontained sparking. Continual and regular users should To reduce the aforementioned risks of monitor closely the condition of their To reduce the risk of fire, do not service using a metal cutting attachment, the hands and fingers. If any of the above or store your machine near open flames. metal cutting attachment used must symptoms appear (e.g. tingling Check the fuel filler cap for leaks at never be excessively large in diameter. sensation in fingers), seek medical regular intervals. It must not be too heavy. It must be advice. FS 410 C K 7
English Use only a spark plug of the type Harness When felling, maintain a distance of at approved by STIHL and make sure it is least two tree lengths from the next in good condition – see "Specifications". felling site. The harness is included with the Inspect the ignition lead (insulation in machine or available as a special Risk of kickout good condition, secure connection). accessory. Check the condition of the muffler. To reduce the risk of fire and damage to hearing, do not operate your machine if the muffler is damaged or missing. – Do not touch a hot muffler since burn 002BA449 KN 002BA397 KN injury will result. Vibration behavior is influenced by the condition of the AV elements – check the The risk of kickout is highest in the black AV elements at regular intervals. N Use the harness. area of the blade: Do not use this area of Maintenance, replacement, or repair of N With the engine running, attach the the circular saw blade for cutting. the emission control devices and machine to the harness. There is also a risk of kickout when systems may be performed by any Circular saw blades must always be using the lighter shaded areas of the nonroad engine repair establishment or used in combination with a full harness blade: These areas of the blade should individual. However, if you make a with a quick-release system. only be used by experienced operators warranty claim for a component which with specialized training. has not been serviced or maintained properly or if nonapproved replacement Circular Saw Blade STIHL recommends that you use the parts were used, STIHL may deny non-shaded area of the circular saw coverage. Suitable for cutting shrubs and trees with blade. Always start the cut with this area a maximum stem diameter of 7 cm. of the blade. For any maintenance please refer to the maintenance chart and to the warranty Before starting the cut, accelerate the statement near the end of the instruction engine up to full throttle. Perform cut manual. with uniform pressure. Symbols on Deflectors Use circular saw blades only with a matching limit stop of the correct diameter. An arrow on the limit stop shows the correct direction of rotation of the cutting attachments. To reduce the risk of blade damage, avoid contact with stones and the ground. Resharpen the blade properly in good time – dull teeth may result in the blade cracking and shattering and causing serious injury. 8 FS 410 C K
English Approved Combinations of Cutting Attachment, Deflector, Limit Stop and Harness Cutting attachment Deflector / limit stop Harness 1 2 6 3 4 5 7 8 681BA169 KN Permissible combinations 3 Circular saw blade 225 scratcher tooth Choose the proper combination from the 4 Circular saw blade 225 chisel tooth table depending on the cutting 5 Circular saw blade 225 (carbide- attachment! tipped) For safety reasons only the cutting Circular saw blades of other, non-metal attachments and deflectors and/or limit materials must not be used. stops within one line of the table may be combined with one another. Other Deflectors / limit stops combinations are not permissible – risk of accident! 6 Limit stop for circular saw blades 200 Cutting attachments 7 Limit stop for circular saw blades 225 Metal cutting attachments Harnesses 1 Circular saw blade 200 scratcher tooth 2 Circular saw blade 200 chisel tooth 8 Full harness must be used FS 410 C K 9
English Mounting the Bike Handle 5 6 Mounting the bike handle with swiveling handle support 2 8 7 2 1 2 4 5 3 4BA011 KN 8 6BA019 KN 4BA002 KN The machine is supplied with the clamp moldings (1) mounted to the handlebar (2). Line up the control handle (5) N N Holding the control handle (5) in relative to the handlebar (2): The that position, push it on to the end of Mounting the control handle throttle trigger (6) must point toward the handlebar (2) and line up the the gearbox and the clamp holes (8). screw (7) toward the engine. N Fit the nut (4) in the control handle (5), insert the screw (3) and 3 tighten it down firmly. Assembling the handle support 5 002BA352 KN 4 Assembly of the swivelling handle support involves equipping the clamp moldings with a spring and mounting N Take out the screw (3) and remove them on the handle support. the nut (4) from the control handle (5). 10 FS 410 C K
English 9 7 10 2 4BA001 KN 4BA006 KN 4BA003 KN N Use the spring (9) from the parts kit N Raise the grip of the wing screw (7) N Fold the grip of the wing screw down supplied with the machine. to the upright position. so that it is flush. N Place the spring (9) in the lower N Turn the wing screw clamp molding (10). Adjusting the handlebar counterclockwise as far as stop. N Push the wing screw into the handle A support as far as stop and then Opening the wing screw screw it down – but do not finally tighten yet. N Adjust the handlebar (2) so that distance A is no more than 15 cm. 1 N Line up the handlebar at a right 2 angle to the drive tube. 4BA013 KN 11 N Raise the grip of the wing screw to the upright position. 4BA005 KN 4BA012 KN N Position the clamp moldings (1) with N Turn the wing screw clockwise as handlebar (2) on the handle far as stop. 4BA004 KN support (11). N Turn the wing screw counterclockwise until the handle support can be moved. FS 410 C K 11
English Swiveling the handlebar Adjusting the Throttle Cable Transport position Correct adjustment of the throttle cable is a preconditon for correct operation of the machine in all modes, from starting 4BA007 KN to full throttle. 2 It may be necessary to readjust the throttle cable after assembling the N Move the handlebar to the required machine or after a prolonged period of position. 7 operation. Closing the wing screw – The throttle cable can checked and adjusted by the user: see "Inspection and Maintenance by User". – The throttle cable can be checked and adjusted by your dealer. Have the machine repaired by your servicing dealer. STIHL 4BA005 KN 4BA008 KN recommends a STIHL servicing dealer. N Turn the wing screw clockwise as N Loosen the wing screw (7) and far as stop. unscrew it until the handlebar (2) can be turned clockwise. N Turn the handlebar 90° and then swing the handles down. N Tighten down the wing screw (7) firmly. 4BA006 KN Working position N Reverse the sequence described above to swing the handles up and N Fold the grip of the wing screw down turn the handlebar so that it is flush. counterclockwise. 12 FS 410 C K
English Cleaning Gearbox Mounting Hardware Mounting the Deflector Mounting the Cutting for Cutting Attachment Attachment Use the Right Deflector Preparations Check inside of guard ring (3) and area around it for dirt at regular intervals and clean if necessary as follows: N Pull the thrust plate (1) off the shaft. N Thoroughly clean the guard ring (3), shaft (2) and thrust plate (1) – do not 002BA428 KN 002BA406 KN remove the guard ring. Mounting the Cutting Attachment N Lay your power tool on its back so that the cutting attachment The limit stop is approved only for use mounting face is pointing up. with circular saw blades. It must not be Use a limit stop that matches the circular used in combination with other cutting Fitting the Thrust Plate saw blade – see "Mounting the attachments. Deflector". Mounting the Limit Stop Mounting Circular Saw Blades 1 4 3 2 3 002BA430 KN 1 002BA429 KN 681BA165 KN 2 N Slip the thrust plate (1) over the shaft (2). Your power tool comes from the factory N Remove dirt from joints on gearbox with a guard ring (3) and limit stop (4) for The cutting edges of circular saw blades and limit stop – make sure that no circular saw blades. must point clockwise. dirt gets into the screw holes in the gearbox. A limit stop kit, which includes a limit stop and a guard ring for circular saw N Place the limit stop (1) on the The thrust plate (1) on the gearhead is blades, is available as a special gearbox (2). necessary for mounting circular saw accessory for mounting circular saw N Insert the screws (3) and tighten blades. blades. them down firmly. FS 410 C K 13
English Removing the Circular Saw Blade Fuel 4 N Block the drive shaft. 3 This engine is certified to operate on N Unscrew the mounting nut unleaded gasoline and with the mix ratio clockwise. 50:1. 2 1 Your engine requires a mixture of high- b quality premium gasoline and high- Remove the tool used to block the shaft. quality two-stroke air-cooled engine oil. a Use premium branded unleaded gasoline with a minimum octane rating of 89 (R+M)/2. Note: Models equipped with a catalytic converter require unleaded gasoline. A few tankfuls of leaded gasoline can 002BA431 KN reduce the efficiency of the catalytic converter by more than 50%. N Place the circular saw blade (1) in Fuel with a lower octane rating may position. result in preignition (causing "pinging") which is accompanied by an increase in engine temperature. This, in turn, increases the risk of the piston seizure Collar (a) must locate in the saw blade's and damage to the engine. mounting hole (b). The chemical composition of the fuel is N Fit the thrust washer (2) – convex also important. Some fuel additives not side must face up. only detrimentally affect elastomers N Fit the rider plate (3). (carburetor diaphragms, oil seals, fuel lines etc.), but magnesium castings as N Block the drive shaft. well. This could cause running problems N Screw on the nut (4) or even damage the engine. For this counterclockwise and tighten it reason it is essential that you use only down firmly. high-quality fuels! Fuels with different percentages of ethanol are being offered. Ethanol can If the mounting nut turns too freely, fit a affect the running behaviour of the new one. engine and increase the risk of lean seizure. Remove the tool used to block the shaft. 14 FS 410 C K
English Gasoline with an ethanol content of Examples more than 10% can cause running Fueling Gasoline Oil (STIHL 50:1 or equiva- problems and major damage in engines lent high-quality oils) with a manually adjustable carburetor and should not be used in such engines. liters liters (ml) Fuel Filler Cap 1 0.02 (20) Engines equipped with M-Tronic can be run on gasoline with an ethanol content 5 0.10 (100) of up to 25% (E25). 10 0.20 (200) Use only STIHL two-stroke engine oil or 15 0.30 (300) equivalent high-quality two-stroke air- 20 0.40 (400) cooled engine oils for mixing. 25 0.50 (500) 2709BA000 KN We recommend STIHL 50:1 two-stroke Dispose of empty mixing-oil canisters engine oil since it is specially formulated only at authorized disposal locations. for use in STIHL engines. Do not use BIA or TCW (two-stroke water cooled) mix oils! Use only STIHL 50:1 heavy-duty engine When fueling on a slope, always position oil or an equivalent quality two-stroke the machine with the filler cap facing engine oil for the fuel mix in models uphill. equipped with a catalytic converter. N Place the machine on level ground Take care when handling gasoline. so that the filler cap is facing up. Avoid direct contact with the skin and N Before fueling, clean the filler cap avoid inhaling fuel vapour. and the area around it to ensure that The canister should be kept tightly no dirt falls into the tank. closed in order to avoid any moisture A number of different filler caps are getting into the mixture. installed as standard at the factory. The fuel tank and the canister in which fuel mix is stored should be cleaned from time to time. Fuel mix ratio 2709BA001 KN Only mix sufficient fuel for a few days work, not to exceed 3 months of storage. Store in approved safety fuel-canisters only. When mixing, pour oil into the Threaded filler cap canister first, and then add gasoline. FS 410 C K 15
English Closing screw-type tank cap 2709BA007 KN 2709BA002 KN 2709BA004 KN Cliplock filler cap (bayonet-type) N Remove the cap. Opening screw-type tank cap Filling up with fuel N Place the cap in the opening. N Turn the cap clockwise as far as stop and tighten it down as firmly as Take care not to spill fuel while fueling possible by hand. and do not overfill the tank. STIHL recommends you use the STIHL Opening tank cap with hinged grip filler nozzle for fuel (special accessory). N Filling up with fuel 2709BA003 KN Closing tank cap with hinged grip N Turn the cap counterclockwise until it can be removed from the tank opening. 2709BA005 KN N Remove the cap. Filling up with fuel 2709BA008 KN N Swing the grip to the upright position. Take care not to spill fuel while fueling and do not overfill the tank. Grip must be vertical: STIHL recommends you use the STIHL N Fit the cap in the opening – the filler nozzle for fuel (special accessory). marks on the cap and filler neck N Filling up with fuel must line up. 2709BA006 KN N Press the cap down as far as stop. N Rotate the cap about 1/4 turn counterclockwise. 16 FS 410 C K
English 2709BA009 KN 2709BA014 KN 2709BA012 KN N While holding the cap depressed, N Grip the cap – it is properly locked if N Place the cap on the opening and turn it clockwise until it engages in it cannot be turned or removed. rotate it counterclockwise until it position. engages the filler neck. If tank cap with hinged grip can be N Continue rotating the cap turned or removed counterclockwise (about a quarter turn) – this causes the bottom of the Bottom of cap is twisted in relation to cap to be turned to the correct top: position. Turn and lock the cap clockwise – 2709BA010 KN N see sections on "Closing" and "Checking security of cap". N Fold the grip flush with the top of the cap. 2709BA013 KN Checking tank cap with hinged grip is properly locked Left: Bottom of cap twisted Right: Bottom of cap correctly positioned 2709BA011 KN – The lug on the grip must fully engage the recess (arrow). FS 410 C K 17
English Fitting the Full Harness Balancing the Starting / Stopping the Trimmer/Brushcutter Engine Fitting the full harness is described in N With the unit suspended from the detail in the instruction sheet supplied. Operating elements harness, see how it is balanced and change attachment point as necessary: 1 Circular Saw Blades 3 6BA010 KN 2 2 3 Circular saw blades should "hover" 1 about 20 cm above the ground. 002BA411 KN 002BA484 KN Throwing off the machine in an emergency N Put on the full harness (1). 1 Throttle trigger lockout N Adjust the length of the strap so that 2 Throttle trigger the carabiner (2) is about a hand’s width below your right hip. 3 Stop switch – with settings for Run The machine must be quickly thrown off and Stop. To switch off the engine, N Attach the spring hook to the in the event of imminent danger. the stop switch (…) must be machine's perforated strip (3). Practice removing and putting down the pressed. Find the right attachment point for the machine as you would in an emergency. cutting attachment you are using – see To avoid damage, do not throw the Function of the stop switch and the "Balancing the Brushcutter". machine to the ground when practicing. ignition When the stop switch is not actuated, it is in the position Run: The ignition is switched on – the engine is ready for starting and can be started. If the stop switch is actuated, the ignition is switched off. Once the engine comes to a standstill, the ignition is automatically switched on again. 18 FS 410 C K
English Starting the engine 5 9926BA008 KN 6BA012 KN 4 9926BA006 KN N Press in the choke lever (5) at the N Grab the starter grip with your right edge (arrows) and then turn it to < hand N Press the fuel pump bulb (4) at least Another possibility: Starting five times - even when bulb is filled With a hot engine and the machine with fuel. suspended on the harness. Cold engine (cold start) 6BA011 KN 5 6BA010 KN 9926BA007 KN N Lay the machine on the ground in a secure position: It must rest on the hip plate on the engine and the N Hold the machine firmly with the deflector for the cutting attachment. right hand on the drive tube N Press in the choke lever (5) at the The cutting attachment must not assembly, handlebar support or edge (arrows) and then turn it to g touch the ground or any other handlebar Also use this position if the engine has objects N Press the machine behind the back been running but is still cold. N Assume a firm stance – possibilities: on the left side of the body standing, bending or kneeling. Hot engine (hot start) N Grab the starter grip with your left N Press the machine firmly against hand The engine has reached its operating the ground with the left hand – do temperature, is stopped and then N Pull the starter grip smoothly not touch the throttle trigger or restarted after more than 5 minutes. throttle trigger lockout while doing so Do not pull out the starter rope completely – risk of breakage! Do not stand or kneel on the shaft! FS 410 C K 19
English N Do not let the starter grip snap back Additional hints on starting – guide it slowly back into the Operating Instructions housing so that the starter rope can rewind properly At very low temperatures N If necessary, convert engine to During break-in period N Repeat this procedure until the engine starts winter operation, see "Winter operation" A factory-new machine should not be Once the engine is running N If the chain saw is extremely cold run at high revs (full throttle off load) for (frost formation) – after starting, the first three tank fillings. This avoids bring the engine up to operating unnecessary high loads during the temperature at increased idle speed break-in period. As all moving parts (cutting attachment rotates!) have to bed in during the break-in period, the frictional resistances in the The engine stops in the cold start engine are greater during this period. position g or while accelerating. The engine develops its maximum 6BA014 KN N Set choke level to < – continue power after about 5 to 15 tank fillings. cranking until the engine runs The engine does not start in the hot start During Operation N Press the throttle trigger lockout and position < accelerate – the choke lever jumps to the run position F – after a cold N Set choke level to g – continue After a long period of full throttle start, let the engine warm up with a cranking until the engine runs operation, allow the engine to run for a few load cycles short while at idle speed so that engine Engine does not start heat can be dissipated by the flow of N Check if all operating elements are cooling air. This protects engine- set correctly mounted components (ignition, If the carburetor has been set correctly, carburetor) from thermal overload. the cutting attachment should not rotate N Check whether there is fuel in the when the engine is idling! tank and refuel if necessary After Finishing Work The machine is now ready for use. N Check whether the spark plug boot is connected securely Storing for a short period: Wait for the Switching off the engine Repeat the starting procedure N engine to cool down. Empty the fuel tank If the tank has been drained completely and keep the machine in a dry place, N Press stop switch – the engine well away from sources of ignition, until stops – release stop switch – the N After refueling, press the fuel pump you need it again. For longer out-of- stop switch returns to its original bulb at least five times – even if it is service periods – see "Storing the position full of fuel Machine". N Set the choke lever in accordance with the engine temperature N Restart the engine 20 FS 410 C K
English Filter Element for Winter Operation Air filter 3 Maintenance and care of the special General Information filter element for winter operation are described in the chapter on "Winter 9926BA014 KN 2 Operation". The filter has a very long service life. Do not remove the filter cover or replace the air filter as long as there is no N Remove the filter cover (2). noticeable loss of power. N Clean away loose dirt from around Dirty air filters reduce engine power, the filter (3) and inside the filter increase fuel consumption and make cover. starting more difficult. The air filter (3) is a pleated paper filter Replacing the Air Filter element. N Remove and check the filter Only if there is a noticeable loss of element (3) – replace if paper or engine power frame is dirty or damaged. N Set the choke lever to g. N Unpack the new filter. Do not bend or twist the filter before installation as it might otherwise be 1 damaged – do not use damaged filters. Fit the filter in the filter housing. 9926BA013 KN N N Fit the filter cover. Use only high quality air filters to ensure N Loosen the screws (1). the engine is protected from abrasive dust. STIHL recommends you use only original STIHL air filters. The high quality standard of these parts guarantees trouble-free operation, a long engine life and very long filter service lives. FS 410 C K 21
English Engine Management Adjusting the Carburetor Winter Operation Exhaust emissions are controlled by the At temperatures below +10 °C design of the fundamental engine parameters and components (e.g. carburation, ignition, timing and valve or Pre-heating carburetor port timing) without the addition of any H L major hardware. Moving a shutter causes heated air to be 9926BA015 KN drawn in from around the cylinder and LA mixed with cold air in order to prevent carburetor icing. The carburetor has been set at the factory to provide an optimum fuel-air mixture under most operating conditions. 2 9926BA016 KN Adjusting idle speed 1 Engine stops while idling N Turn the idle speed screw (LA) An arrow on the shroud (1) shows the slowly clockwise until the engine position of the shutter (2) for summer or runs smoothly. winter operation. Key to symbols: Cutting tool rotates when engine is idling – Symbol "Sun" = summer operation N Turn the idle speed screw (LA) – Symbol "Snowflake" = winter slowly counterclockwise until the operation cutting attachment stops moving. 22 FS 410 C K
English At temperatures above +20 °C 2 3 5 9926BA055 KN 2 4 9926BA018 KN 2 The "cover plate kits" contain the following parts for converting the N Always return the shutter (2) to machine: summer position 4 Cover plate for partially covering the slits in the starter housing 9926BA017 KN 5 Filter insert made of cloth and Do not use the machine in winter plastic for the air filter operation at temperatures above – Information sheet describing +20 °C, otherwise there is a risk of conversion of the machine N Unscrew and remove screw (3) on engine damage due to overheating! shutter Additionally for machines with a cliplock N Remove shutter (2) from the shroud At temperatures below -10 °C filler cap: N Rotate shutter (2) from summer – O-ring for the filler cap position to winter position and Under extreme winter conditions with After installation of the cover plate kit: reinsert the following conditions N Set shutter (2) to winter operation N Screw the screw (3) through the – Temperatures below -10 °C shutter into the shroud At temperatures above -10 °C – Powdered or drifting snow At temperatures between +10 °C and use of the "cover plate kit", which is +20 °C available as a special accessory, is N Reconvert the machine and replace recommended. the parts from the "cover plate kit" with the parts for summer operation Within this temperature range, the Depending on the filler cap version, two different "cover plate kits" are available. Notice for machines with a cliplock filler machine can normally be operated with cap: The O-ring installed on the filler cap the shutter (2) in summer position. with the "cover plate kit" can remain on Change the position of the shutter as the machine. necessary. Depending on the ambient temperature: N Set shutter (2) to summer or winter operation FS 410 C K 23
English Cleaning the air filter Checking the spark plug Spark Plug N Undo the fastening screws in the filter cover N If the engine is down on power, difficult to start or runs poorly at idle N Remove filter cover speed, first check the spark plug. N Remove coarse dirt from inside the N Fit a new spark plug after about 100 filter cover and around the filter (5) 000BA039 KN operating hours – or sooner if the N Knock out the filter (5) or blow it electrodes are badly eroded. Install clear with compressed air from the only suppressed spark plugs of the A inside outwards type approved by STIHL – see "Specifications". N Clean dirty spark plug. In case of stubborn dirt or stuck filter fabric: N Check electrode gap (A) and Removing the Spark Plug N Wash the filter in a clean, non- readjust if necessary – see flammable cleaning liquid (e. g., "Specifications". warm soapy water) and dry it. N Rectify the problems which have Always replace a damaged filter. caused fouling of the spark plug. 1 Possible causes are: – Too much oil in fuel mix. 9926BA020 KN – Dirty air filter. – Unfavorable running conditions. N Rotate the screw (1) in the cap (2) until the screw head projects from it. 1 000BA045 KN 3 9926BA021 KN If the spark plug comes with a N Lift the front of the cap (2) and push detachable adapter nut (1), screw the it to the rear to disengage. adapter onto the thread and tighten it down firmly to reduce the risk of arcing N Leave the cap to one side. and fire. N Pull off the spark plug boot (3). N Unscrew the spark plug. 24 FS 410 C K
English Installing the Spark Plug Engine Running Behavior Replacing the Starter Rope and Rewind Spring N Screw the spark plug into the cylinder. If engine running behavior is still unsatisfactory after the air filter has been Removing the Rewind Starter N Press the spark plug boot firmly serviced and the carburetor and throttle onto the spark plug. cable have been adjusted correctly, the cause may also be in the muffler. Have the muffler checked for contamination (coking) by a servicing 1 1 4 dealer! 9926BA023 KN STIHL recommends that maintenance 3 9926BA022 KN and repair work be carried out only by 1 1 2 authorized STIHL dealers. N Take out the screws (1). N Fit the cap (1) on the shroud from N Lift away the rewind starter. the rear and push the lug (2) into the opening (3) in the shroud at the same time. Replacing the Starter Rope and Rewind Spring N Swing the cap forwards onto the shroud, insert and tighten down the screw (4) firmly. N If either the starter rope or rewind spring is broken, continue with "Removing the Rope Rotor". N If either the starter rope or rewind spring are being replaced as a precautionary measure, continue with the following chapter. FS 410 C K 25
English Releasing Tension on Rewind Spring Removing the Rope Rotor 7 3 9926BA039 KN 9926BA041 KN 9926BA036 KN N Use starter grip to pull out the starter rope as far as stop. N Use the tensioning wrench. It is N Hold the tensioning wrench and the N Use a screwdriver or suitable pliers available as a special accessory. starter mechanism steady so that to remove the spring clip (3) from the rope does not rewind onto the the starter post. rope rotor. N Carefully remove the E-clip (7). 3 2 2 9 9926BA037 KN 5 9926BA040 KN 5 9926BA042 KN 2 N If necessary, swing the pawls (2) 8 inwards. N Grip the rope inside the housing, N Rotate the spring clip (3) out of the pull it out to its full length and make N Carefully remove the carrier (5) with recesses (4) in the carrier (5). a loop. pawls (2) and washer (8) and put them to one side so that the pawls N Allow tensioning wrench to rotate and washer cannot fall out. slowly and thus release spring tension – the rope winds itself N Pull the rope rotor (9) off the starter 6 around the tensioning wrench in this post. process until the spring is no longer 4 under tension. 9926BA038 KN The rewind spring may pop out and N Remove the tensioning wrench from uncoil during this operation – take care the carrier. to avoid the risk of injury. N Place the tensioning wrench in the carrier so that the peg (6) engages one of the recesses (4). 26 FS 410 C K
English N If the rewind spring needs to be replaced, continue with "Replacing the Rewind Spring". N If the starter rope needs to be 11 replaced, continue with the following chapter- 10 9926BA044 KN 11 Replacing the Starter Rope 9 N Take out the screws (11). N Remove worn rope or remaining rope from the rotor and starter grip. N Remove the spring housing and spring or bits of the spring. N Lubricate the new, ready-to-fit replacement spring in the new spring housing with a few drops of 9926BA043 KN resin-free oil. Fit the replacement spring with 9926BA026 KN N spring housing – the bottom plate N Thread the rope through the top of must face up. the guide bushing (10) and rope rotor (9). N Thread the new rope through the starter grip and tie a knot it its end N Tie a simple overhand knot in the If the spring pops out of the housing as shown. end of the rope. during installation: Wear face protection N Pull the knot back into the grip. N Pull the knot back into the rotor. and work gloves and refit the spring in the spring housing – clockwise – from N Go to "Installing the Rope Rotor". the outside inwards. Replacing the Rewind Spring N Fit the screws. The bits of the spring may still be under tension and could fly apart when you remove the rope rotor and spring housing. To reduce the risk of injury, wear face protection and work gloves. FS 410 C K 27
English Installing the Rope Rotor Tensioning the Rewind Spring 9926BA048 KN 9926BA046 KN 9926BA035 KN N Pull out and straighten the twisted rope at the starter grip. N Coat starter post uniformly with N Pull the starter rope out of the N Hold the rope steady with the starter STIHL gear lubricant – see "Special housing as far as stop and make a grip. Accessories". loop. N Slip the rotor over the starter post – N Fit the tensioning wrench on the turn it back and forth to engage the carrier. anchor loop of the rewind spring. N Slip the carrier with pawls and washer over the starter post – turn it 9926BA049 KN back and forth to engage the anchor loop of the rewind spring in the carrier. 9926BA047 KN N Release the tensioning wrench and 7 rope slowly so that it winds onto the 3 rotor. N Use the tensioning wrench to rotate 2 2 the rotor six full turns N Remove the tensioning wrench. counterclockwise – the rope winds The starter grip must locate firmly in the 9926BA045 KN itself around the tensioning wrench guide bushing. If the grip droops to one in this process. side: Add one more turn on the rope N Hold the tensioning wrench steady rotor to increase spring tension. N Fit the E-clip (7) in the groove in the and unwind the rope. starter post. N Push the spring clip (3) into position When the starter rope is fully extended it – it must point counterclockwise as must still be possible to rotate the rotor shown and engage the pegs on the another full turn. If this is not the case, pawls (2). the spring is overtensioned and could break. N Take one turn of the rope off the rotor. 28 FS 410 C K
English Installing the Rewind Starter Storing the Machine Sharpening Metal Cutting Blades For periods of 3 months or longer N Drain and clean the fuel tank in a 1 1 well ventilated area. N Dispose of fuel properly in 9926BA023 KN accordance with local 1 1 002BA432 KN environmental requirements. N Run the engine until the carburetor N Position and line up the rewind is dry – this helps prevent the starter on the engine. carburetor diaphragms sticking See cutting attachment packaging for together. sharpening instructions. N Insert the screws (1) and tighten them down firmly. N Remove, clean and inspect the cutting attachment. N Thoroughly clean the machine. N Store the machine in a dry and secure location – out of the reach of children and other unauthorized persons. FS 410 C K 29
English N Thoroughly clean the clamp area of Inspection and Maintenance the handlebar with the cloth and 1 by User cleaning solution. N Line up the handlebar and secure it Clamped Area of Handlebar in position with the wing screw. Handlebar cannot be clamped firmly in 2 6BA025 KN position N Loosen the handlebar in the clamp moldings as described above. N Starting the Engine 2 N Degrease clamp area on handlebar N Depress the throttle trigger (2) – do 1 and in clamp moldings. not press down the throttle trigger 4BA014 KN N Line up the handlebar and secure it lockout (1). in position with the wing screw. If the engine speed increases or if the cutting attachment rotates, the throttle N Check the freedom of movement of Adjusting the Throttle Cable cable has to be adjusted. the handlebar (1) in the clamp moldings (2) at regular intervals. N Stopping the Engine The throttle cable can be adjusted only Adjusting the Throttle Cable Handlebar is difficult to move when the machine is properly assembled. The control handle must be in the normal operating position. 3 If the following adjustments do not produce the required result, have your servicing dealer repair the machine. 1 STIHL recommends a STIHL servicing 002BA455 KN 6BA022 KN dealer. Check adjustment of throttle cable. N Loosen the wing screw (3) just Error: Engine speed increases when N Depress the throttle trigger lockout enough for the handlebar to be only the throttle trigger is depressed. (1) and the throttle trigger (2) as far moved. as stop and hold them in that position. N Push the handlebar (1) sideways out of the clamp. Apply only sufficient pressure to hold the levers against their stops. N Soak a cloth in a clean, non- flammable cleaning solution – do N Rotate screw in throttle trigger 1/2 not use cleaning agent containing turn counterclockwise. oil or grease. N Release the throttle trigger and throttle trigger lockout. 30 FS 410 C K
English N Start the engine and check the Spark arresting screen in muffler and adjustment. Inspections and Maintenance spacer by Dealer N Shut down the engine and repeat adjustment if necessary. Maintenance work STIHL recommends that maintenance 2 and repair work be carried out only by STIHL servicing dealers. 3BA035 KN Fuel pickup body in tank N If engine performance deteriorates, have the spark arresting screen (1) in the muffler checked N Check spacer (2) for damage N Have a damaged spacer (2) 9926BA031 KN replaced immediately Antivibration elements N Check the pickup body in the fuel tank annually and replace it when necessary The pickup body should rest in the area of the tank indicated in the drawing. 6BA015 KN Four antivibration elements (arrows) for damping vibrations are installed between the engine and the drive tube. Have them checked in the event of noticeable, constantly increased vibration. Both vibration gaps (arrows) of the antivibration system are set to a fixed dimension at the factory and are equally wide. If there is a large difference FS 410 C K 31
English between the two vibration gaps and/or one of the vibration gaps is closed, then always have the antivibration system serviced by a servicing dealer. Wear guard on AV housing 6BA026 KN There is an easily replaced wear guard on the side of the housing for the antivibration system. During work, the guard may wear due to the movement of the machine against the side plate of the harness and can be replaced when necessary. 32 FS 410 C K
English Maintenance and Care The following maintenance intervals apply in normal operating conditions. The spec- ified intervals must be shortened accordingly when working for longer than normal at the end of work and/or whenever tank is refilled or under difficult cutting conditions (extensive dust, etc.). before starting work as required if damaged monthly if faulty weekly yearly daily visual inspection (safe condition, leaks) X X Complete machine clean X replace any damaged parts X Control handle Checking operation X X visual inspection X X Air filter, paper filter replace1) X visual inspection X X Air filter, plastic fabric filter clean X replace X X Fuel tank clean X check2) X Fuel pickup body in fuel tank replace2) X X X check idle adjustment, cutting attach- X X Carburetor ment must not turn set idle speed X adjust electrode gap X Spark plug replace after every 100 hours of operation visual inspection X Intake port for cooling air clean X Cylinder fins clean2) X check2) X Spark arrestor in muffler clean or replace if necessary2) X check X Spacer replace2) X X FS 410 C K 33
English The following maintenance intervals apply in normal operating conditions. The spec- ified intervals must be shortened accordingly when working for longer than normal at the end of work and/or whenever tank is refilled or under difficult cutting conditions (extensive dust, etc.). before starting work as required if damaged monthly if faulty weekly yearly daily decarbonize after 139 hours of opera- Combustion chamber tion, subsequently after every 150 hours X of operation All accessible screws, nuts and bolts (not retighten X adjusting screws)2) 4) check X X Antivibration elements 2) replace X visual inspection X X Cutting attachment replace X check for secure fit X X Metal cutting attachment sharpen X X Safety information sticker replace X 1) Only if there is a noticeable loss of engine power 2) by a servicing dealer, STIHL recommends STIHL servicing dealers 3) Tighten screws for the muffler after a running time of 10 to 20 hours after first use 4) See the section "Inspection and maintenance by the servicing dealer", subsection "Antivibration elements" 34 FS 410 C K
English Main Parts 1 Fuel Filler Cap 2 Carburetor Adjusting Screws 5 3 Starter Grip 4 7 4 Shutter 5 Spark Plug Boot 2 3 6 Muffler with Spark Arresting Screen 6 7 Spacer 1 8 Guard Plate 9 Throttle Trigger 10 8 10 Momentary Stop Switch 9 11 Throttle Trigger Lockout 11 12 Handlebar 13 Handle Support 14 Clamp Screw 12 14 15 Carrying Strip 18 13 16 Wear Guard 15 17 17 Choke Lever 19 18 Fuel Pump 16 20 19 Filter Cover 20 Fuel Tank # Serial Number # 4BA017 KN FS 410 C K 35
English Definitions 12 Handlebar Definitions For holding and controlling the unit 1 Fuel Filler Cap with the hand during operation. 1 Circular Saw Blade For closing the fuel tank. 13 Handle Support Cutting attachment made of metal Connects the shaft and bike handle. for cutting wood. 2 Carburetor Adjusting Screws For tuning the carburetor. 14 Clamp Screw 2 Limit Stop for Circular Saw Blade Locks handlebar in selected Designed to position the brushcutter 3 Starter Grip position. steady against the wood in order to The grip of the pull starter, for reduce the risk of injury from loss of starting the engine. 15 Carrying Strip control from reactive forces such as 4 Shutter The device to connect the clearing thrust out. saw to the harness. With summer and winter positions. Carburetor is heated in winter 16 Wear Guard position. Protects the housing of the 5 Spark Plug Boot antivibration-system from wear. Connects the spark plug with the 17 Choke Lever ignition lead. Eases engine starting by enriching 6 Muffler with Spark Arresting Screen mixture. Muffler reduces exhaust noises and 18 Fuel Pump diverts exhaust gases away from Provides additional fuel feed for a operator. cold start. Spark arresting screen is designed 19 Filter Cover to reduce the risk of fire. Encloses and protects the air filter. 7 Spacer 20 Fuel Tank Designed to reduce the risk of burns and fire. For fuel and oil mixture. 8 Guard Plate Protects the fuel tank. 9 Throttle Trigger Controls the speed of the engine. 2 1 10 Momentary Stop Switch 002BA427 KN Switches the engine's ignition off and stops the engine. 11 Throttle Trigger Lockout 1 Circular Saw Blade Must be depressed before the 2 Limit Stop for Circular Saw Blade throttle trigger can be activated. 36 FS 410 C K
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